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ABB - Installation Products K656DLR-N0410 - 600 Amp, 15/25kV, 600 Series Deadbreak Direct Test Elbow with Test Point, (with Insulated Plug, Cap, Stud, Lug and Cable Adapter), Aluminum Compression Lug. Cable Insulation Diameter 1.515 inch to 1.780 inch. Conductor Size kcmil Compressed Stranded 1000.

ABB Installation Products K656DLR-N0410 600 Amp, 15/25kV, 600 Series Deadbreak Direct Test Elbow with Test Point, (with…

UPC: 783786078592


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Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 600 Series Deadbreak Direct Test Elbow, SKU K656DLR-N0410, is a fully rated 15/25kV, 600 Amp Class deadbreak elbow connector designed for medium-voltage power distribution systems. This direct test elbow incorporates the Elastimold® Direct Test System (EDTS), featuring an insulated port for isolation, testing, and grounding without circuit de-energization. The integrated test point enables direct conductor voltage testing using a 600TC series meter adapter, streamlining diagnostic procedures and maintenance workflows. This kit includes all essential components for immediate installation: an elbow connector housing, aluminum compression lug, stud, insulated plug with cap, lubricant tubes, cable adapter, and installation instructions. The fully shielded, fully submersible molded rubber housing ensures reliable performance in demanding electrical environments, with 100% peroxide-cured EPDM insulation and conductive materials for long-term durability. For 15kV class applications, the elbow supports a maximum phase-to-ground operating voltage of 8.3kV and phase-to-phase voltage of 14.4kV, with a basic impulse insulation level (BIL) of 95kV. For 25kV class applications, it supports up to 16.2kV phase-to-ground and 28kV phase-to-phase, with a BIL of 140kV. The elbow accommodates cable insulation diameters from 1.515 inches to 1.780 inches and is compatible with compressed stranded aluminum conductors up to 1000 kcmil. Designed for deadbreak terminations, this elbow connector is ideal for medium-voltage switchgear, transformers, and cable systems requiring safe, reliable, and testable connections. Its robust construction and integrated test point reduce downtime during maintenance and troubleshooting, making it a critical component for power distribution infrastructure.
  • 600 Amp continuous current rating for medium-voltage applications
  • Integrated Elastimold® Direct Test System (EDTS) for safe isolation and testing
  • Accommodates cable insulation diameters from 1.515" to 1.780" and 1000 kcmil Al conductors
  • Fully shielded, submersible molded rubber housing with peroxide-cured EPDM materials
  • Includes insulated plug, cap, stud, lug, and cable adapter

Specifications

Amperage Rating
600 A
Application
15/25kV, 600 Amps
Color
Black
Conductor Range
1000 kcmil
Connection
Compression
Connection Type
Compression
Current Rating
600 A
Environmental Conditions
All Weather Conditions, Fully Submersible
Insulation
True
Length
13 in
Length
330.2 mm
Material
Aluminum
Material
Housing - EPDM-Rubber
Series
600 Series
Size
1.515 inch to 1.780 inch
Special Features
Fully shielded, fully submersible molded rubber housing. 100 Percent peroxide-cured construction includes insulation and conductive EPDM materials. Can be easily connected or disconnected using standard hand tools and equipment in a de-energized state. Optional accessories allow visible external separation, by-pass, isolation, dead-ending, grounding, and testing as well as adding taps, surge arrestors, and fault current indicators. Direct conductor test point equipped elbow
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Direct Test Elbow with Test Point
Voltage Rating
15 to 25 kV
Voltage Rating
15/25 kV
Width
10.36 in
Width
263.144 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
35kV, 600 Amps, Deadbreak Elbow with Test Point. Cable Insulation Diameter Range 1.515 to 1.780 inch, Aluminum Lug, Conductor Size 1000 Stranded/Compressed. No Sealing Kit.

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K656CY-G0250-SG1

15-25kV 600 Series Deadbreak Separable Wye Joint Package (3-Way) with Test Point, Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 2/0 /Compacted Solid 3/0 /mmSquared Compact 70. Cold Shrinkable Seal with Copper Rod and Crimp Connector Included.
600 Amp Separable Cable Joints, Straight Receptacle, 15/25KV, Dead Break, Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size Compressed Stranded 400 kcmil or Solid Compact 450/500 kcmil or 202.68 mmSquared. Length 17 inch, Widest Diameter 4.19 inch. Includes Straight Receptacle Housing, Cable Adapter, Lug, Adapter Retaining Ring, Washer and Bolts, Lubricant, Installation Instruction Sheet and Crimp Chart.

K655YSR-K0310

600 Amp Separable Cable Joints, Straight Receptacle, 15/25KV, Dead Break, Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size Compressed Stranded 400 kcmil or Solid Compact 450/500 kcmil or 202.68 mmSquared. Length 17 inch, Widest Diameter 4.19 inch. Includes Straight Receptacle Housing, Cable Adapter, Lug, Adapter Retaining Ring, Washer and Bolts, Lubricant, Installation Instruction Sheet and Crimp Chart.
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600 Amp, 15/25kV, 600 Series Deadbreak Straight Receptacle with Cable Adapter, Lug and Retaining Ring. Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 or Compacted Solid 2/0.

K655SR-F0240

600 Amp, 15/25kV, 600 Series Deadbreak Straight Receptacle with Cable Adapter, Lug and Retaining Ring. Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 or Compacted Solid 2/0.
35kV 600 Series Deadbreak Elbow without Test Point (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Aluminum Compression Lug. Cable Insulation Diameter 1.090 inch to 1.310 inch. Conductor Size AWG or kcmil, Compressed Stranded 2/0 /Compacted Solid 3/0 /mmSquared Compact 70. 200ECS Cold-Shrinkable Jacket Seal Included.

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Frequently Asked Questions

What is the maximum conductor size for this deadbreak elbow?

This deadbreak elbow is designed for compressed stranded aluminum conductors up to 1000 kcmil.

What is the compatible cable insulation diameter range?

The cable insulation diameter range for this elbow is 1.515 inches to 1.780 inches.

What voltage class is this ABB deadbreak elbow rated for?

This deadbreak elbow is rated for 15/25kV operating voltages.

What components are included with the K656DLR-N0410?

The K656DLR-N0410 includes an insulated plug, cap, stud, lug, and cable adapter.

What is the current rating of this deadbreak elbow?

This deadbreak elbow has a 600 Amp continuous current rating.

How to Install and Connect K656DLR-N0410 Direct Test Elbow Connectors

Install, prepare, and connect the K656/K656DLR direct test elbow connector on compatible high-voltage cable and mating apparatus. Follow all de-energized-work and grounding requirements before assembly or testing.

Estimated time: 1h

Tools needed:

Cable cutter, Wire brush, Crimping tool, High-voltage insulated hot stick, Appropriate torque tool, Cleaning cloths

Supplies needed:

K656DLR elbow connector kit, Cable adapter, Compression lug, Insulating plug or mating connector parts, Lubricant, Stud prepack, Ground wire (No. 14 AWG copper or equivalent), Vinyl plastic tape, Tape marker/retainer, Grounding device or alternate grounding materials

  1. Verify safety and inspect all parts

    De-energize all apparatus before starting. Inspect the connector kit, cable, and mating parts for damage, rating, and compatibility, and read the full instructions before assembly. Remove any shipping covers and replace them with the proper HV insulated cap or connector before submerging or energizing the circuit.

  2. Position and prepare the cable

    Position the cable in its final location with enough slack to remove the elbows later. For concentric neutral cable, unwind the neutral wires, then cut the cable 1 3/4 in. (45 mm) from the center line of the mating product. Clean the outer cable surface for 24 in. (610 mm) or up to the bent-back concentric neutral wires.

  3. Remove jacket and shield layers as required

    Prepare the cable according to its construction. Remove the outer jacket, fold back shield wires, or remove the specified shield type to the listed dimensions. If using a 20MA/21MA grounding device, 600ECS Jacket Cable Seal, UNISHIELD cable, or lead sheath cable, follow the separate instructions supplied with those products. Do not cut or nick the cable insulation.

  4. Install the cable adapter

    Bevel the cable insulation end at a 45-degree angle about 1/4 in. (6 mm) back. Clean and lubricate the insulation, working toward the semi-con shield, then install the cable adapter small end first until it is flush with the tape marker.

  5. Prepare and crimp the conductor lug

    Trim protruding insulation even with the end of the cable adapter without damaging the adapter or conductor. Exposed conductor length must be 4 3/8 in. to 4 11/16 in. (111 mm to 119 mm); redo the assembly if it is outside this range. Insert the conductor into the compression lug, wire brush aluminum conductors immediately before insertion, measure the check dimension, and crimp the lug per the lug instructions. Wipe off excess inhibitor after crimping.

  6. Install the elbow body

    Lubricate the cable adapter and the inside of the elbow cable entrance, then push the elbow onto the adapter until it cannot advance further. Confirm the adapter remains flush with the tape marker; if not, reposition it. Remove the tape marker after the elbow is seated.

  7. Connect the elbow to the mating product

    Keep all equipment de-energized and do not connect or disconnect while energized. Remove protective caps, install the threaded stud if the mating part does not already have one, and clean and lubricate both mating surfaces. Push the elbow onto the mating part and align the compression lug hole with the stud. For the opposite end, insert the mating part into the elbow, engage the threads, hand tighten, and torque to the mating-part instructions.

  8. Install the insulating plug or voltage detection cap

    If an insulating plug is used as the mating part, clean and lubricate the inner surface of the voltage detection cap, place it on the elbow, and press firmly until it snaps into place. Keep the cap installed whenever the direct access port is not being used.

  9. Ground the shield and complete final checks

    Insert a No. 14 AWG copper-equivalent wire through the grounding eye, form a small loop without damaging the eye, and connect it to ground with a suitable connector. Ground the cable shield using the grounding device instructions or an alternate approved method, and waterproof the jacket if needed to prevent moisture entry. Verify all components are properly tightened to the specified torque before energizing.

  10. Perform direct voltage testing only with approved adapters

    For direct voltage testing, remove the cap temporarily with a high-voltage insulated hot stick and use only an approved direct voltage test port adapter and compatible meter. Never insert any other object into the direct test port, and reinstall the cap immediately after testing.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.