Authorized ABB Distributor (Installation Products)
ABB - Installation Products K655VS-L2 - 600 Amp, 15/25kV, 600 Series Deadbreak 2-Way VS-Kit.

ABB Installation Products K655VS-L2 600 Amp, 15/25kV, 600 Series Deadbreak 2-Way VS-Kit.

UPC: 783786645602


Documents & Media
Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB K655VS-L2 is a 600 Amp, 15/25kV rated 600 Series Deadbreak 2-Way VS-Kit designed for reliable medium voltage power distribution and switching applications. This kit provides a robust and safe termination solution for medium voltage cables, meeting ANSI/IEEE Standard 386 requirements. The deadbreak design ensures connections are de-energized before separation, enhancing safety during maintenance or operational changes. With a continuous current rating of 600 Amps and a momentary rating of 25kA for 10 cycles, the K655VS-L2 is suitable for primary distribution circuits in substations, industrial facilities, and utility networks. The fully shielded, fully submersible molded rubber housing is constructed from 100% peroxide-cured EPDM materials, ensuring durability and resistance to environmental conditions. The kit includes two basic elbow connectors, two insulating plugs, and a connecting plug, enabling efficient power flow management and capacitive voltage testing. Optional accessories support visible external separation, bypass, isolation, dead-ending, grounding, and testing functions.
  • 600 Amp continuous current rating for primary distribution circuits
  • 15/25kV voltage rating with 95kV BIL impulse withstand
  • Deadbreak design ensures safe de-energized connections
  • Fully shielded, submersible molded rubber housing with EPDM materials
  • Includes two elbow connectors, insulating plugs, and connecting plug

Specifications

Application
15/25 kV, 600 Amps
Connection Type
Deadbreak
Current Rating
600 A
Poles
2-Way
Series
600 Series
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
2-Way Vault Stretcher Kit
Voltage Rating
15/25kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
9.0000 L
Package Weight (Metric)
4.0820 kg
15/25kV, T-Splice 6-3/4 inch Long Bail Assembly, Made of Stainless Steel, Used for Assisting Cable to Transformer Connections. Non-Current Carrying. The 150TB2 bailing assembly kit consists of a modified hold down bail for securing Elastimold® tee splice K150T to a K150DP Deadbreak insulating plug. This assembly provides positive hold down force between the tee splice and the insulating plug.

150-TB-2

15/25kV, T-Splice 6-3/4 inch Long Bail Assembly, Made of Stainless Steel, Used for Assisting Cable to Transformer Connections. Non-Current Carrying. The 150TB2 bailing assembly kit consists of a modified hold down bail for securing Elastimold® tee splice K150T to a K150DP Deadbreak insulating plug. This assembly provides positive hold down force between the tee splice and the insulating plug.
HMI door mounting kit with 15M cable

181B2258

HMI door mounting kit with 15M cable
Polarizing Cover / Hermaphroditic Cover, Black, Nylon, 8 Position, AMPMODU IV/V

103350-4

Polarizing Cover / Hermaphroditic Cover, Black, Nylon, 8 Position, AMPMODU IV/V
35kV 600 Series Deadbreak Vault Stretcher Threaded Stud

750VSA

35kV 600 Series Deadbreak Vault Stretcher Threaded Stud
15/25kV 600 Amp Series Elbow Deadbreak Connector, Vault Stretcher Threaded Stud, 2.78 inches (70.6 mm) long, 5/8 - 11 UNC-2A Thread on Both Ends.

650VSA

15/25kV 600 Amp Series Elbow Deadbreak Connector, Vault Stretcher Threaded Stud, 2.78 inches (70.6 mm) long, 5/8 - 11 UNC-2A Thread on Both Ends.
15/25 kV, 200 Amp Loadbreak, 3-Way Well Junction with Stainless Steel Bracket

K1601WJ3

15/25 kV, 200 Amp Loadbreak, 3-Way Well Junction with Stainless Steel Bracket
15/25 kV, 200 Amp Loadbreak, 2-Way Well Junction with Stainless Steel Bracket

K1601WJ2

15/25 kV, 200 Amp Loadbreak, 2-Way Well Junction with Stainless Steel Bracket
15/25kV 200 Amp, loadbreak 3-way Well Junction with U Straps, Hardware package consists of U Straps and back plate only.

K1601WJ3-5

15/25kV 200 Amp, loadbreak 3-way Well Junction with U Straps, Hardware package consists of U Straps and back plate only.

Frequently Asked Questions

How is the correct X code determined for ordering?

The X code is chosen from the Conductor Code Table based on the conductor size to select the proper compression lug.

How is the correct W code determined for ordering?

The W code is selected by matching the cable's insulation diameter to the best straddling range in the provided W table.

What suffix is used for copper tape shielded cables' grounding kit?

For copper tape shielded cables, add the suffix "-SG3" to the ordering number for a sealing and grounding kit.

How to order a sealing and grounding kit for concentric neutral cables?

To add a sealing and grounding kit for concentric neutral cables, append the suffix "-S" to the ordering number.

What items are included in the K655VSL2 kit?

The kit contains a Vault Stretcher Housing, two compression lugs, a stud, two insulated plugs with caps, six tubes of lubricant, two cable adapters, installation instructions, and a crimp chart.

What functions do optional accessories provide for K655VSL2?

Optional accessories allow visible external separation, by-pass, isolation, dead-ending, grounding, testing, and adding taps, surge arrestors, or fault current indicators.

Can the K655VSL2 be connected while energized?

No, it must be connected or disconnected using standard hand tools and equipment in a de-energized state.

What components are compatible with the K655VSL2?

The K655VSL2 can be mated with components such as K651CP, K650BIP, K650RTP, K650RTW, K650S1, K650T1, K650JX, and K650ETP.

What is the maximum operating voltage for the K655VSL2?

The maximum phase-to-ground operating voltage is 16.2kV, and the maximum phase-to-phase operating voltage is 28kV.

What is the impulse withstand rating of the K655VSL2?

The K655VSL2 has a 140kV BIL impulse withstand rating.

How to Install the K655VS Deadbreak Vault Stretcher

This guide provides step-by-step instructions for the safe and proper installation of the Elastimold K655VS Deadbreak Vault Stretcher, including cable preparation, crimping, and connection to high-voltage apparatus.

Estimated time: 2h

Tools needed:

Crimping tool, Wire brush, 5/8 inch bolt and nut, Cable stripping tools, Measuring tape, Cleaning supplies

Supplies needed:

Vault Stretcher (K655VS/655VS), Cable Adapters (2), Compression Lugs (2), Insulating Plugs (2), Lubricant, Stud Prepack (includes special stud 650VSA), Concentric neutral wire (at least No. 14 AWG copper, if applicable), Suitable ground connectors, Mating parts (e.g., apparatus bushing, connecting plug)

  1. Safety First: De-energize Apparatus

    DANGER: Ensure all apparatus in the work area are completely de-energized before beginning installation or removal of any parts. Do not touch or move energized products.

  2. Inspect Components and Gather Tools

    Inspect the vault stretcher, cable adapters, compression lugs, and other supplied parts for any damage, correct rating, and compatibility with mating parts. Gather all required tools, including a crimping tool, wire brush (for aluminum), 5/8 inch bolt and nut, cable stripping tools, and measuring tape. Maintain cleanliness throughout the procedure.

  3. Prepare Concentric Neutral Cable (If Applicable)

    For concentric neutral cable, overlap both cables and cut them to 14 inches (355mm) from the centerline of the joint. Carefully bend back the concentric neutral wires.

  4. Clean and Prepare Cable Ends

    Clean the outer surface of the cable for a distance of 24 inches (610mm) or up to the bent-back neutrals. Remove the outer jacket (if applicable) and prepare the cable insulation, semi-con shield, and shield wires to the specified dimensions (e.g., 9-3/4 inches, 10-3/4 inches, 12-3/4 inches tape markers as per Step 3C in the full instructions).

  5. Bevel Cable Insulation and Install Cable Adapter

    Bevel the end of the cable insulation at a 45-degree angle, approximately 1/4 inch (6mm) back. Thoroughly clean and then lubricate the cable insulation, always working toward the semi-con shield. Install the cable adapter, small end first, until it is flush with the edge of the tape marker.

  6. Verify Conductor Length

    Remove any cable insulation protruding beyond the cable adapter, cutting it even with the adapter's end without nicking the adapter or conductor. The exposed conductor length must be between 4-3/8 inches and 4-11/16 inches (111mm-119mm). If not, redo the assembly.

  7. Insert Conductor into Compression Lug and Prepare for Crimping

    For copper conductors, fully insert the conductor into the compression lug. For aluminum conductors, wire brush the conductor immediately before fully inserting it into the compression lug. Measure the “Check Dimension” (should be less than 6-1/2 inches). Align the flat portions of the compression connector using a 5/8-inch bolt as a temporary locater. Make the first crimp 3-1/2 inches from the open end of the compression fitting at the indicated mark.

  8. Complete Crimping and Inspect Lug

    Rotate each successive crimp 180 degrees to prevent bowing. Carefully wipe any excess inhibitor from the outside of the connector and the cable insulation. Verify that the connector end measures between 6-1/2 inches and 7-1/4 inches (165mm-184mm). Remove any sharp flash from the crimp before proceeding.

  9. Install Vault Stretcher Body onto Cable Adapter

    Lubricate the inside of the vault stretcher body and the outside of the cable adapter. Using a rotating motion, slip the vault stretcher body onto the cable adapter. Ensure the compression lug is aligned and seats properly with the inside mating portion of the vault stretcher, pushing it until it cannot advance further. Confirm the base of the adapter is aligned with the marking tape. Repeat for the second cable, pushing the vault stretcher and compression lug sideways until the lug enters the open end.

  10. Align and Seat Vault Stretcher

    Slowly push both units toward their final alignment, ensuring the lubricated adapter slides into proper position within the vault stretcher. Check the location of the compression lug through the viewing hole. Once the compression lug is fully seated, verify that both cable adapters are still flush with their respective tape markers. Reposition if necessary, then remove the tape markers.

  11. Connect Mating Parts

    Remove protective caps from the vault stretcher and the mating part. Hand tighten the special conversion stud (650VSA), supplied with the vault stretcher, into one mating part. Clean and lubricate both the vault stretcher and the mating part. Repeat the cleaning and lubricating process for the mating part on the opposite end. Insert the mating part, engage the threads, and hand tighten. Torque the mating part according to its specific instructions.

  12. Install Insulating Plug (If Applicable)

    If an insulating plug is used as a mating part, clean and lubricate the inner surface of the voltage detection cap. Place the cap onto the elbow and push down firmly until it snaps securely into place.

  13. Ground Concentric Neutral Cable

    Insert one end of a wire, with an ampacity at least equivalent to No. 14 AWG copper, through each grounding eye and twist to form a small loop. Exercise care to avoid damaging the grounding eyes. Connect these wires to a suitable ground using appropriate connectors.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.