ABB - Installation Products K655BCCPN - 15/25kV, 600 Amp, No Test Point, ComboT Connecting Plug with Stud, (Aluminum), Cable Insulation Diameter 1.515 inch to 1.780 inch.
ABB - Installation Products

K655BCCPN

UPC: 783786084098


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Overview

The ABB K655BCCPN is a robust ComboT Connecting Plug designed for reliable 15/25 kV, 600 Amp applications. Manufactured by ABB Installation Products, this aluminum connector is engineered for secure and efficient cable termination. It accommodates a cable insulation diameter ranging from 1.515 inches to 1.780 inches, ensuring compatibility with a variety of medium-voltage cables. The K655BCCPN features a stud connection for straightforward integration into existing electrical systems. This model, SKU K655BCCPN, is specifically designed without a test point, simplifying its configuration for applications where direct connection is preferred. Its aluminum construction provides excellent conductivity and durability, essential for demanding industrial environments. The 600 Amp current rating ensures it can handle significant power loads, while the 15/25 kV voltage rating signifies its suitability for medium-voltage distribution networks. Engineered for performance and ease of use, the K655BCCPN facilitates secure connections in power distribution, substations, and industrial facilities. Trust ABB Installation Products for dependable medium-voltage connection solutions that meet stringent operational requirements. This connecting plug is a critical component for maintaining the integrity and efficiency of your electrical infrastructure, offering a reliable interface for power transmission and distribution.
  • 15/25 kV Voltage Rating
  • 600 Amp Current Rating
  • Aluminum Construction
  • ComboT Connecting Plug with Stud
  • For Cable Insulation Diameter 1.515" - 1.780"

Specifications

Application
400 Amps
Material
Aluminum
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Combo-T Connecting Plug
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
600 Series Elbow with out Test Point, With Stud, Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 500 /Solid 600 /mmSquared 250/300.

K655BLR-K0330

600 Series Elbow with out Test Point, With Stud, Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 500 /Solid 600 /mmSquared 250/300.
15/25kV, 600 Amp, No Test Point, ComboT Connecting Plug with Stud, (Aluminum)

K655BCCP

15/25kV, 600 Amp, No Test Point, ComboT Connecting Plug with Stud, (Aluminum)
15/25kV 600 Series Deadbreak Insulated Parking Bushing, Factory assembled Stud, which is not field removable.

K650SOP-SP

15/25kV 600 Series Deadbreak Insulated Parking Bushing, Factory assembled Stud, which is not field removable.
15/25kV 600 Series Deadbreak Insulated Plug (with Cap). Material Epoxy, Length 4.5 inch, Widest Diameter 3 inch. - Pack of 20

K650BIP-20 PACK

15/25kV 600 Series Deadbreak Insulated Plug (with Cap). Material Epoxy, Length 4.5 inch, Widest Diameter 3 inch. - Pack of 20
Elbow Tap Plug, 200 Amp Load Break 25kv, White Silicone Band

K650ETP-WB

Elbow Tap Plug, 200 Amp Load Break 25kv, White Silicone Band
15/25kV 600 Series Deadbreak Reducing Tap Well, 600/200 Amps. 20 pack.

K650RTW-20 PACK

15/25kV 600 Series Deadbreak Reducing Tap Well, 600/200 Amps. 20 pack.
15/25kV, 900 Amp, Deadbreak, Insulating Plug with Cap, with Loose Stud.

K675BIPS

15/25kV, 900 Amp, Deadbreak, Insulating Plug with Cap, with Loose Stud.
600 Amp, 15/25kV, Deadbreak, Connecting Plug. Widest Diameter 3 inches. Pack of 15.

K650CP-15 PACK

600 Amp, 15/25kV, Deadbreak, Connecting Plug. Widest Diameter 3 inches. Pack of 15.

Frequently Asked Questions

What is the voltage rating of the K655BCCPN connecting plug?

The K655BCCPN connecting plug has a voltage rating of 15/25 kV.

What is the maximum current this ABB connecting plug can handle?

This ABB connecting plug is rated for 600 Amps.

What material is the K655BCCPN connecting plug made from?

The K655BCCPN connecting plug is constructed from aluminum.

What is the compatible cable insulation diameter range for this plug?

This plug is designed for cable insulation diameters between 1.515 inches and 1.780 inches.

Does the K655BCCPN connecting plug have a test point?

No, the K655BCCPN connecting plug is designed without a test point.

What type of connection does the K655BCCPN offer?

The K655BCCPN is a ComboT Connecting Plug with a stud connection.

How to Install K655/K656CCP Deadbreak Elbow Connectors

This guide provides step-by-step instructions for the safe and proper installation of K655/K656CCP Deadbreak Elbow Connectors on 15kV or 25kV class systems, including cable preparation, lug crimping, and connection to mating apparatus.

Estimated time: 2h

Tools needed:

Crimping tool, Wire brush (for aluminum conductors), 600 ATM assembly tool, Hotstick (for K656CCP voltage test), Suitable sensing device (for K656CCP voltage test)

Supplies needed:

Lubricant (supplied), Vinyl plastic tape (if applicable), Tape retainer (if applicable), Tape marker (if applicable), Wire (at least No. 14 AWG Copper), Suitable ground connector, Silicone grease (for K656CCP test point cap), Compression Lug (supplied), Cable Adapter (supplied), Elbow (supplied), Stud (supplied)

  1. Prepare for Installation and Safety Check

    Review the contents of the package to ensure all parts are complete and undamaged. Inspect all components for proper fit with the cable and/or mating products. Ensure all apparatus are de-energized during installation or removal of parts to prevent serious or fatal injury. Have all required tools at hand and maintain cleanliness throughout the procedure.

  2. Position and Cut Cable

    Position the cable in its final assembled location, allowing enough slack for adequate clearance to remove the elbows. For concentric neutral cable, unwind the concentric neutral wires. Cut the cable 1-3/4 inches (45mm) from the centerline of the mating product.

  3. Clean Cable Outer Surface

    Clean the outer surface of the cable for a distance of 24 inches (610mm) or up to the bent-back concentric neutral wires.

  4. Prepare Cable Jacket and Shield

    Follow the instructions that apply to your specific cable type for removing the outer jacket and preparing the shield. This may involve removing the outer jacket to 12-3/4 inches (324mm), folding back shield wires, removing flat metallic tape shield and securing with vinyl plastic tape, or removing fabric/corrugated shields and installing tape retainers/markers. For UNISHIELD* or lead sheath cables, refer to the 10TL cable shield adapter instructions.

  5. Prepare Semi-Con Shield and Cable Insulation

    Remove the semi-con shield to the dimensions shown (9-3/4 inches or 248mm, and 10-3/4 inches or 273mm), ensuring not to cut or nick the cable insulation. Bevel the end of the cable insulation at a 45-degree angle, approximately 1/4 inch (6mm) back.

  6. Clean, Lubricate, and Install Cable Adapter

    Thoroughly clean and then lubricate the cable insulation, always working towards the semi-con shield. Install the cable adapter, small end first, until it is flush with the edge of the tape marker.

  7. Trim Insulation and Verify Conductor Length

    Remove any protruding cable insulation by cutting it even with the end of the cable adapter. Do not cut or nick the cable adapter or the conductor. The length of the exposed conductor should be 4-3/8 inches to 4-11/16 inches (111mm-119mm). If the length is incorrect, redo the assembly.

  8. Prepare Conductor and Crimp Compression Lug

    For copper conductors, fully insert the conductor into the compression lug. For aluminum conductors, wire brush the conductor and immediately fully insert it into the compression lug. Measure the 'Check Dimension' before crimping (it should be less than 6-1/2 inches or 165mm). Crimp the compression lug following the crimping instructions supplied with the lug. Wipe all excess inhibitor from the compression lug and cable adapter surface after crimping. The distance from the end of the compression lug to the cable adapter after crimping should be 6-1/2 inches to 7-1/4 inches (165mm-184mm); otherwise, redo the assembly.

  9. Lubricate and Install Elbow

    Lubricate the cable adapter and the inside of the elbow cable entrance. Install the elbow onto the cable adapter until it cannot advance further. Ensure the cable adapter is still flush with the tape marker. If not, reposition the cable adapter. Remove the tape marker.

  10. Prepare Mating Products

    DO NOT CONNECT OR DISCONNECT MATING PRODUCTS WHILE ENERGIZED. DO NOT ENERGIZE WHILE DISCONNECTED. Remove protective caps from the elbow and the mating part. Install the stud in the mating part. Clean and lubricate both the elbow and the mating part with the lubricant supplied, ensuring surfaces remain clean.

  11. Connect Elbow to Mating Part

    Push the elbow onto the mating part. Using the 600 ATM assembly tool, thread the connector into the mating part until it bottoms. Apply 50 to 60 foot-pounds of torque.

  12. Ground the Connector and Cable Shield

    Insert one end of a wire with ampacity at least equivalent to No. 14 AWG Copper through the grounding eye and twist to make a small loop, taking care not to damage the eye. Connect this wire to ground using a suitable connector. The shield of the cable must be grounded according to the instructions supplied with any grounding device, or through an alternate method if no device is used. It is also recommended to waterproof the cable jacket at this point to prevent moisture ingress.

  13. Install Additional Mating Connectors (Optional)

    If applicable, clean and lubricate the entire male interface and either a DR(G), GLR, or LR connector of the appropriate voltage class with the supplied or ELASTIMOLD® approved lubricant. Install the DR(G), GLR, or LR to the bushing interface following the instructions supplied with those specific products.

  14. Perform Voltage Test (K656CCP Only)

    For K656CCP connectors, remove the test point cap with a hotstick, peeling it off at an angle. WARNING: The voltage test point is a capacitance device and is not directly connected to the conductor. Do not use conventional voltage measuring equipment. Follow the manufacturer’s directions for the meter used. Test with a suitable sensing device designed for capacitive test points to determine if the cable is energized. Contamination, moisture, or incorrect equipment can give a false 'no voltage' indication; treat the elbow as energized until confirmed by other means. After testing, clean, lubricate the inside surface of the cap with silicone grease, and replace it on the test point.

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