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ABB - Installation Products K151SP-C2220 - 15kv 200 Amp Straight Plug No Test Point, No Seal, Cable Insulation Diameter 0.805 inch to 1.060 inch. Copper Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.

ABB Installation Products K151SP-C2220 15kv 200 Amp Straight Plug No Test Point, No Seal, Cable Insulation Diameter 0.805 inch…

UPC: 075114256544


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB K151SP-C2220 is a 15kV, 200 Amp straight plug designed for high-voltage industrial power distribution systems, including substations, industrial facilities, and power infrastructure. This plug features a robust copper compression lug for secure conductor termination, ensuring low-resistance electrical contact and minimal power loss under load. It accommodates cable insulation diameters from 0.805 inches to 1.060 inches, making it compatible with AWG Compressed Stranded #2 or Solid #1 conductors (33.62 mm²). The K151SP-C2220 does not include a test point or seal, optimizing it for applications where these features are unnecessary, such as direct connections in power distribution networks. Engineered for reliability in demanding environments, this plug is ideal for critical power transmission needs where dependable electrical connectivity is essential. Its straightforward design simplifies installation while maintaining mechanical integrity and preventing moisture ingress. The compression lug connection ensures a snug fit, reducing mechanical stress on the conductor and enhancing long-term performance. With a current rating of 200 Amps and a voltage rating of 15kV, the K151SP-C2220 is built to meet the rigorous demands of high-voltage industrial applications. The absence of a test point and seal further streamlines installation and reduces potential failure points, making it a cost-effective solution for power infrastructure projects. For applications requiring a durable, high-performance straight plug, the ABB K151SP-C2220 delivers consistent electrical connectivity with ABB’s proven installation product quality.
  • 15kV voltage rating, 200 Amp current capacity
  • Copper compression lug for secure conductor termination
  • Accommodates cable insulation diameters 0.805" to 1.060"
  • Supports AWG Compressed Stranded #2 or Solid #1 conductors (33.62 mm²)
  • No test point or seal for simplified installation

Specifications

Amperage Rating
200 A
Application
Designed to Terminate UD Cable having Concentric Neutral and Extruded instalation shielding
Color
Black
Conductor Range
#2 STR/COMPR AWG , #1 SOL/COMPT AWG
Connection
Compression
Environmental Conditions
Fully Shielded, Fully Submersible
Insulation
True
Length
8.81 in
Length
223.774 mm
Material
Housing - EPDM-Rubber
Special Features
Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for ground wire connection. Wide cable range with minimum number of sizes. No Test Point
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Straight Plug
Voltage Rating
15 to 25 kV
Width
2.55 in
Width
64.77 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
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168FLR1-B5220

Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.635 inch - 0.905 inch / 16-23mm, Bi-Metal Conductor size 2 AWG Stranded/Compressed, 1 AWG Solid/Compact. no Sealing Kit
15kV 200 Amp, Loadbreak Repair Elbow Connector with Test Point, Repair Elbow has extended length contact and elbow housing resulting in a net gain of 3-1/4 inches in length. Bi-Metal Contact. Cable Insulation Diameter 0.665 inch to 0.895 inch. Conductor Size AWG Compressed Stranded #3/Solid #2/mmSquared 26.67. With Jacket Seal.

168ELR-6689-5210-S

15kV 200 Amp, Loadbreak Repair Elbow Connector with Test Point, Repair Elbow has extended length contact and elbow housing resulting in a net gain of 3-1/4 inches in length. Bi-Metal Contact. Cable Insulation Diameter 0.665 inch to 0.895 inch. Conductor Size AWG Compressed Stranded #3/Solid #2/mmSquared 26.67. With Jacket Seal.
200 Amp, 15kV, Loadbreak Repair Elbow Connector with Test Point, Cable Insulation Diameter 0.880 inch to 1.100 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.

168ELR-88110-5270

200 Amp, 15kV, Loadbreak Repair Elbow Connector with Test Point, Cable Insulation Diameter 0.880 inch to 1.100 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.
15KV, 200 Amp, Loadbreak Bolted Elbow with Tap, Cable Insulation Diameter 0.760 inch to 0.950 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62. 200ECS Jacket Seal Included.

167LRT-G5220-S

15KV, 200 Amp, Loadbreak Bolted Elbow with Tap, Cable Insulation Diameter 0.760 inch to 0.950 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62. 200ECS Jacket Seal Included.
15kv Dead Break 200 Amp Straight Plug Cable Insulation Diameter 0.805 inch to 1.060 inch. Copper Compression Lug. Conductor Size AWG Compressed Stranded #4/Solid #3/mmSquared 21.14.

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15kv Dead Break 200 Amp Straight Plug Cable Insulation Diameter 0.805 inch to 1.060 inch. Copper Compression Lug. Conductor Size AWG Compressed Stranded #4/Solid #3/mmSquared 21.14.
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K151SR-C2200

15kv Straight Receptacle N-sealing Cable Insulation Diameter 0.805 inch to 1.060 inch. Copper Compression Lug. Conductor Size AWG Compressed Stranded #4 or Solid #3 or mmSquared 21.14
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274ELR-88110-5240

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Frequently Asked Questions

What is the current carrying capacity of this straight plug?

This straight plug is rated for 200 Amps.

What cable insulation diameters can this plug accommodate?

The plug is designed for cable insulation diameters ranging from 0.805 inch to 1.060 inch.

What type of conductor termination does this plug use?

It features a copper compression lug for conductor termination.

What conductor sizes are compatible with this plug?

It supports AWG Compressed Stranded #2 or Solid #1 conductors, equivalent to 33.62 mm².

Does this plug have a test point?

No, this specific model (K151SP-C2220) does not include a test point.

Is this plug sealed?

No, this model is specified as 'No Seal'.

What is the maximum voltage rating for this ABB plug?

The ABB K151SP-C2220 has a voltage rating of 15 kV.

How to Install the K151SP Straight Plug

This guide provides step-by-step instructions for the safe and proper installation of the K151SP Straight Plug, designed for connecting solid dielectric type cables to other ELASTIMOLD products on 15kV and 25kV class systems.

Estimated time: 1h 30m

Tools needed:

Wire brush, Crimping tool, Rag, Approved solvent

Supplies needed:

K151SP Straight Plug kit (includes Conductor Contact, Nylon Venting Rod, Pin Installation, Lubricant), Bailing arrangement (required for mating with deadbreak products), HV insulated cap(s) or connector(s) (if replacing shipping covers), Copper wire (#14 AWG or equivalent, customer supplied, for grounding if no Elastimold device)

  1. Perform Pre-Installation Checks and Safety Precautions

    DANGER: Ensure all apparatus are de-energized during installation or removal. Install and operate in accordance with all work rules. Do not touch or move energized products. Inspect all parts for damage, rating, and compatibility. This product must be installed only by competent personnel trained in high voltage electrical equipment safety practices. Check package contents for completeness and damage. Verify all components fit properly with the cable and/or mating products. Read all instructions before starting and have all required tools ready, maintaining cleanliness throughout. If supplied with protective shipping covers, remove them and replace with appropriate HV insulated caps or connectors before submerging or energizing.

  2. Prepare Cable Jacket

    For Jacketed Concentric Neutral cable, cut and remove the cable jacket 8 inches from the cable end, ensuring sufficient concentric neutral wires for grounding. For Copper Tape Shield cable, cut and remove the cable jacket 7-1/2 inches from the cable end, then remove the copper tape shield 6-1/2 inches from the end of the cable. If using an ECS or MA grounding device, follow its specific instructions for outer jacket cut back.

  3. Remove Cable Insulation and Conductive Shield

    Remove 7/8 inch to 1 inch of cable insulation and conductive shield. For #1 stranded/compressed and #1/0 compressed/solid aluminum cable, remove 1-3/4 inches to 1-7/8 inches. Cut squarely; do not pencil the cut. Wire brush bare aluminum conductors immediately before inserting into the crimp barrel.

  4. Crimp Socket Terminal

    Insert the bared conductor into the crimp barrel, which contains inhibitor. Crimp the socket terminal, holding the crimp barrel against the cable insulation. Refer to the crimp chart provided with the contact. Start crimps at the crimp line imprinted on the barrel and rotate each successive crimp or indent 90 degrees. Carefully wipe any excess inhibitor from the contact and cable insulation.

  5. Prepare Semi-Conductive Shield and Insulation

    Temporarily remove the plastic pin. Remove the semi-conductive shield to a point 7-3/4 inches to 7-13/16 inches back from the end of the socket with a straight, smooth, squared cut, taking care not to cut or nick the insulation. Replace the plastic pin. Pencil the insulation 1/8 inch. Clean the outer jacket and thoroughly clean the insulation to remove all traces of semi-conducting residue by wiping with an approved solvent from the cable end toward the outer jacket. If using an ECS or MA grounding device, install it now following its instructions.

  6. Lubricate Cable and Slide Collar

    Slide the collar, smaller end first, onto each cable. Refer to the bailing instruction sheet. Keep the cable insulation and plug clean. Apply the supplied lubricant sparingly to the cable as shown in the diagram and to the inside of the housing. DO NOT SUBSTITUTE other lubricants, as they may be harmful to the product.

  7. Install Cable into Housing

    Push the cable into the housing until the leading edge of the socket contact is flush with the front edge of the plug. Remove the plastic pin from the socket and discard it.

  8. Connect to Mating Receptacle

    Lubricate the nose of the plug with silicone grease. Place the nylon rod into the receptacle face until it bottoms (approximately 1-3/4 inches), ensuring the rod is not cut during mating. Insert the plug assembly into the receptacle as far as possible. Pull out the nylon rod. Secure the electrical connection using an ELASTIMOLD bail, referencing the Bailing Instruction Sheet (150TB-4).

  9. Connect System Ground

    If an ELASTIMOLD grounding device is not being used, connect a length of #14 AWG (or equivalent) copper wire (customer supplied) through the grounding tab and twist tightly. Then, connect this grounding assembly of the connector to the system ground by merging it with the cable shield of each cable. Seal the grounding wires and connections to prevent corrosion.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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What technical support does Thomas and Betts offer?

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What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

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