ABB Installation Products K151SP-B0220 15/25kV 200 Amp, Deadbreak Straight Plug, Bails are required, but not included, order…
UPC: 783786484119
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- Rated for 15/25kV, 200 Amp medium-voltage applications
- Compatible with #2/Solid #1 AWG conductors (33.62 mm²)
- Supports cable insulation diameters from 0.635 to 0.905 inches
- Aluminum compression lug for secure, low-resistance connections
- Deadbreak design allows installation/maintenance without de-energizing circuits
Specifications
Amperage Rating | 200 A |
Application | Designed to Terminate UD Cable having Concentric Neutral and Extruded instalation shielding |
Color | Black |
Conductor Range | #2 STR/COMPR AWG , #1 SOL/COMPT AWG |
Connection Type | Deadbreak Straight Plug |
Current Rating | 200 A |
Environmental Conditions | Fully Shielded, Fully Submersible |
Insulation | True |
Length | 8.81 in |
Length | 223.774 mm |
Material | Housing - EPDM-Rubber |
Material | Aluminum |
Series | K151SP |
Size | Cable Insulation Diameter 0.635 inch to 0.905 inch |
Special Features | Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured construction includes insulation and conductive EPDM materials. Provision for ground wire connection. Wide cable range with minimum number of sizes. No Test Point |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Deadbreak Straight Plug |
Voltage Rating | 15 to 25 kV |
Voltage Rating | 15/25 kV |
Width | 2.55 in |
Width | 64.77 mm |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
274AFLR1-D0220
Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 15.5kV, Fuse Test Port - Two Direct Test Ports, Small Housing, Cable Insulation Diameter 0.890 inch - 1.220 inch / 25-31mm, Aluminum Conductor size 2 AWG Stranded Compressed, 1 AWG Solid/Compact.
K151SR-B0240
15/25kV 200 Amp, Deadbreak Straight Receptacle, Bails are required, but not included, order separately. Cable Insulation Diameter 0.635 inch to 0.905 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.K151SR-B2250
15/25kV 200 Amp, Deadbreak Straight Receptacle (All Copper Lug) Cable Insulation Diameter 0.635 inch to 0.905 inch. Copper Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43.K151SP-B0240
15/25kV 200 Amp, Deadbreak Straight Plug, Bails are required, but not included, order separately. Cable Insulation Diameter 0.635 inch to 0.905 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.K151SP-A0250
Straight Plug, 200 Amp, DeadBreak, 15/25KV, Cable Insulation Diameter 0.575 inch to 0.740 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43.K151SP-B0250
15/25kV 200 Amp, Deadbreak Straight Plug, Bails are required, but not included, order separately. Cable Insulation Diameter 0.635 inch to 0.905 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43.
273RLR-J-5230
200 Amp, 25kV, Loadbreak Replacement Elbow Connector without Test Point, Repair Elbow has extended length contact and elbow housing resulting in a net gain of 8-7/8 inches in length. Includes 00400X long Bi-Metal Contact. Cable Insulation Diameter 0.980 inch to 1.180 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.Frequently Asked Questions
What conductor sizes are compatible with this plug?
It supports #2/Solid #1 AWG conductors, equivalent to 33.62 mm².
What voltage rating does this plug support?
The plug is rated for 15/25kV medium-voltage applications.
What cable insulation diameter range does this plug accommodate?
The plug fits cables with insulation diameters between 0.635 and 0.905 inches.
What material is the compression lug made of?
The compression lug is made of aluminum for corrosion resistance and conductivity.
Can this plug be used for live-line maintenance?
Yes, the deadbreak design allows installation and maintenance without de-energizing the circuit.
Is a bail included with the K151SP-B0220?
No, bails are required for installation but must be ordered separately.
How to Install the K151SP Straight Plug
This guide provides detailed instructions for the safe and proper installation of the K151SP Straight Plug. It covers cable preparation, crimping, assembly, and connection to mating ELASTIMOLD products on 15kV and 25kV class systems. Ensure all apparatus are de-energized before beginning installation.
Estimated time: 1h 30m
Tools needed:
Cable cutting tool, Wire strippers, Wire brush, Crimping tool, Pencil tool, Rag
Supplies needed:
K151SP Straight Plug, Conductor Contact (female), Nylon Venting Rod, Lubricant (supplied), Crimp Chart, Plastic Pin, Approved solvent, ELASTIMOLD bail, Silicone grease, Copper wire (#14 AWG or equivalent, if needed)
- Prepare Cable Jacket (Jacketed Concentric Neutral)
Cut and remove the cable jacket a distance of 8 inches from the cable end. Ensure sufficient concentric neutral wires are left for connecting to the ground point as required by the installation.
- Prepare Cable Jacket and Shield (Copper Tape Shield)
Cut and remove the cable jacket a distance of 7-1/2 inches from the cable end. Remove the copper tape shield a distance of 6-1/2 inches from the end of the cable. If using an ECS or MA grounding device, follow its appropriate installation instructions regarding outer jacket cut back.
- Prepare Conductor Insulation and Shield
Remove 7/8 to 1 inch (or 1-3/4 to 1-7/8 inches for #1 stranded/compr. and #1/0 compt./solid aluminum cable) of cable insulation and conductive shield. Cut squarely, do not pencil. Wire brush bare aluminum conductors immediately and insert them into the crimp barrel which contains inhibitor.
- Crimp Socket Terminal
Crimp the socket terminal onto the bared conductor, holding the crimp barrel against the cable insulation. Refer to the crimp chart packed with the contact. Start the crimps at the crimp line imprinted on the crimp barrel and rotate each successive crimp or indent 90 degrees. Carefully wipe any excess inhibitor from the contact and cable insulation.
- Prepare Semi-Conductive Shield and Insulation
Temporarily remove the plastic pin. Remove the semi-conductive shield to a point 7-3/4 to 7-13/16 inches back from the end of the socket with a straight, smooth, squared cut, ensuring not to cut or nick the insulation. Replace the plastic pin. Pencil the insulation 1/8 inch. Clean the outer jacket and thoroughly clean the insulation with a rag wet with an approved solvent to remove all traces of semi-conducting residue, wiping from the end of the cable toward the outer jacket. If using an ECS or MA grounding device, install it following its appropriate installation instructions.
- Lubricate Cable and Position Collar
Slide the collar, smaller end first, onto the cable. Apply the supplied lubricant sparingly to the cable as shown and to the inside of the housing. Do not substitute other lubricants as they may be harmful to this product or its mating product. Keep cable insulation and plug clean.
- Assemble Plug to Cable
Push the cable into the housing until the leading edge of the socket contact is flush with the front edge of the plug. Remove the plastic pin from the socket and discard it.
- Connect to Mating Receptacle
Lubricate the nose of the plug with silicone grease. Place the nylon rod into the receptacle face until it bottoms (approximately 1-3/4 inches), taking care to ensure the nylon rod is not cut while mating parts. Insert the plug assembly into the receptacle as far as possible. Pull out the nylon rod. Secure the electrical connection with the aid of an ELASTIMOLD bail, referencing the Bailing Instruction Sheet (150TB-4).
- Ground the Connector (if no ELASTIMOLD device)
If an ELASTIMOLD grounding device is not being used, connect a length of #14 AWG (or equivalent) copper wire (customer supplied) through the grounding tab and twist tightly. Then, connect the grounding assembly of the connector to the system ground by merging with the cable shield of each cable. Seal the grounding wires and connections to prevent corrosion.
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