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Overview
- 69 kV to 72.5 kV rated transmission cable joint
- Shieldbreak housing type 4, size 4 for conductor diameters 1.378–1.425 inches
- Copper tape shield (Type Shield A) for EMI mitigation and grounding continuity
- No metallic screen continuity kit or armor kit required
- Heatsink outside diameter 2.750 inches (69.85 mm) with M1.468-inch bore
- Factory-molded and 100% factory-tested for maximum reliability
- Outer jacket restoration kit with standard heat-shrink package included
- No penciling of cable insulation required; no costly installation machinery needed
- Suitable for substations, switchgear, and industrial power distribution
Specifications
Application | For use on Solid Dielectric Cables - providing permanent, fully-shielded, fully submersible cable joints for direct burial or vault applications |
Color | Black |
Conductor Range | 1.378 to 1.425 in , 35 to 36.19 mm |
Connection | Compression |
Connection Type | No Connector Required |
Insulation | Yes |
Material | Copper |
Material | EPDM Rubber |
Number Of Conductors | 2 |
Size | Housing Size 4, Heatsink Size 5 - Outside Diameter 2.750 inch (69.85mm) |
Special Features | Each Cable Joint is produced exactly to design, producing a quality not possible with field molding equipment or tape. Electrically tested in the factory to ensure consistent quality. Molding is done in the factory, reducing on-site time - no penciling of cable installation required. Easy to learn installation procedure. Field molds, wrapping machines or pre-stretch not required, and a low-cost assembly tool is available. Extended shelf life enables instant availability of spares. Designed with optimized pre-molded stress control and heat transfer capabilities |
Standard | ANSI C119.4, Shield Test IEEE 592 |
Temperature Rating, Maximum | 194 F |
Temperature Rating, Maximum | 90 C |
Temperature Rating, Minimum | 194 F |
Temperature Rating, Minimum | 90 C |
Type | Transmission Cable Joint - Shieldbreak |
Voltage Rating | 69 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |

69TCJS4-5-4
69 kV, TCJ - Transmission Cable Joint. Housing Type - Shieldbreak. Housing Style 4. Housing Size 5.
15PCJ2K1330-H1270-S
15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. (K) Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Conductor. Conductor Size 330 - AWG Stranded 500. (H) Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Conductor. Conductor Size 270 - 4/0 Stranded/Compressed or 250 kcmil Solid/Compact. Cold-Shrinkable Jacket Seal Included.
15PCJ2N1410-K1330
15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. N Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Conductor. 410 Conductor Size AWG Stranded 1000 kcmil. K Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum Conductor. 330 Conductor Size AWG Stranded 500 kcmil.
25PCJ1P1440-S
25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.725 inch to 1.935 inch. Aluminum Conductor. Conductor Size Stranded/Compressed 1250 kcmil. Includes Cold-Shrinkable Jacket Seal.
15PCJ2G1240-G1230
15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Side A Cable Insulation Diameter 0.750 inch to 0.950 inch. Aluminum Conductor. Conductor Size AWG Stranded/Compressed 1/0 or Solid/Compact 2/0. Side B Cable Insulation Diameter 0.750 inch to 0.950 inch. Aluminum Conductor. Conductor Size AWG Stranded/Compressed #1 or Solid/Compact 1/0.
15PCJ2H1270G1250
15kV Power Cable Joint Splice - Style 2 with Universal Housing and Separate Cable Adapters. H1270 - Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Conductor. Conductor Size AWG Stranded 4/0 /Solid 250. G1250 - Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Conductor. Conductor Size AWG Stranded 2/0 or Solid 3/0. No Sealing Kit.
25PCJ1L1280
25kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Conductor. Conductor Size AWG Stranded 250 kcmil or Solid 300 kcmil.
25PCJ2J1270-H1240
25kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. (A) Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Conductor. Conductor Size AWG Stranded 4/0 or Solid 250. (B) Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 or Solid 2/0.Frequently Asked Questions
What are TCJ transmission cable joints used for?
They are used on solid dielectric cables for 46 kV through 138 kV class systems, providing permanent, fully shielded, fully submersible cable joints for direct-burial or vault applications.
What is the maximum continuous conductor temperature rating?
The maximum continuous conductor temperature rating for TCJ transmission cable joints is 90 °C.
What safety precaution should be taken during installation?
Users should refer to local code for required Personal Protective Equipment (PPE) during installation.
What production tests are performed on each TCJ joint?
Each TCJ joint undergoes production tests including minimum corona extinction voltage and AC withstand, ensuring consistent quality.
What standards do TCJ transmission cable joints meet?
TCJ transmission cable joints meet type tests per IEC 60840/IEEE 404 and the semi-conductive shield meets IEEE 592.
What is the minimum corona extinction voltage for 69 kV joints?
The minimum corona extinction voltage for 69 kV class TCJ joints is 60 kV (at 3 pC sensitivity).
What is the Basic Impulse Level (BIL) for 138 kV class TCJ joints?
The Basic Impulse Level (BIL) for 138 kV class TCJ joints is 650 kV (1.2 x 50μs; 10 pos., 10 neg., impulses).
What is the maximum system voltage for 69 kV class TCJ joints?
The maximum system voltage for 69 kV class TCJ joints is 72.5 kV.
Do TCJ joints offer a shield break option?
Yes, a shield break option is provided for cross bonding purposes on Style 4 joints. Joints may be installed as a standard or non-shield break.
Are special tools required for TCJ joint installation?
Field molds, wrapping machines, or pre-stretch are not required. A low-cost assembly tool is available, and installation is easy to learn.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
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Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
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Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
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What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.