ABB - Installation Products 650LRTPA3 - 15kV 600 Series Test and Ground and Stick-Op, Connector System, Stick-Op Loadbreak Reducing Tap Plug, 600AT assembly tool required for operation and/or installation of Stick-Op. 600 to 200 Amps.
ABB - Installation Products

650LRTPA3

UPC: 783786470433


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Overview

The ABB 650LRTPA3 15kV 600/200A Stick-Op Loadbreak Reducing Tap Plug is a critical component for medium-voltage electrical distribution systems, engineered to provide a safe and efficient transition from 600 Amp to 200 Amp current ratings. Designed for use with the Elastimold® stick-operable 600 Amp deadbreak connector system, this reducing tap plug mates seamlessly with a 600 Amp elbow interface while delivering a 200 Amp loadbreak tap. The unit is constructed from peroxide-cured EPDM molded rubber, ensuring durability and resistance to environmental stressors in demanding applications. Key specifications include a maximum phase-to-ground operating voltage of 8.3kV and phase-to-phase voltage of 14.4kV, with a 95kV BIL impulse withstand rating (1.2 x 50 microsecond wave). The plug supports continuous and loadbreak currents of 200 Amps and 600 Amps, with momentary and fault close ratings of 10kA symmetrical for 10 cycles and 25kA symmetrical for 10 cycles, respectively. The corona extinction voltage is 11kV AC at 3pC sensitivity. The 650LRTPA3 features a hex-broach design for precise torque installation and an all-copper current path for optimal conductivity. An access hole through the bore allows the use of the 600AT assembly tool to secure the component to mating 600 Amp elbows and apparatus bushings, ensuring proper engagement and operational safety. This tap plug is ideal for medium-voltage applications requiring reliable current reduction and loadbreak functionality, such as utility substations, industrial power distribution, and renewable energy systems. Compatible with the ABB Installation Products 600 Series connector system, the 650LRTPA3 is a proven solution for medium-voltage electrical infrastructure, offering a balance of performance, safety, and ease of installation. The product is part of the UNSPSC category 39121421, classifying it within electrical connectors and accessories.
  • 15kV voltage class with 8.3kV max phase-to-ground and 14.4kV max phase-to-phase operating voltage
  • 200 Amp continuous & loadbreak rating; 600 Amp continuous rating
  • 95kV BIL impulse withstand, 34kV AC one-minute withstand, 53kV DC 15-minute withstand
  • Peroxide-cured EPDM molded rubber construction with all-copper current path
  • Requires 600AT assembly tool for installation and operation

Specifications

Amperage Rating
600 to 200 A
Color
Black
Insulation
EPDM Rubber
Material
EPDM-Rubber
Type
Stick-Op Loadbreak Reducing Tap Plug
Voltage Rating
15 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.8400 L
Package Weight (Metric)
0.8350 kg
15kV 600 Series Deadbreak Elbow TAP PLUG Connector, Test and Ground Connector Kit, Test and Ground kit includes - Insulated Cap, Test and Ground reducing tap plug, 600 series Elbow housing, cable adapter and 0370 style compression lug. Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 1000.

655ETP-N0410-DRG

15kV 600 Series Deadbreak Elbow TAP PLUG Connector, Test and Ground Connector Kit, Test and Ground kit includes - Insulated Cap, Test and Ground reducing tap plug, 600 series Elbow housing, cable adapter and 0370 style compression lug. Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 1000.
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54211116

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35kV 600 Series Deadbreak Stick-Op Loadbreak Reducing Tap Plug. 600 to 200 Amps.

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35kV 600 Series Deadbreak Stick-Op Loadbreak Reducing Tap Plug. 600 to 200 Amps.
35kV 600 Series Deadbreak Cam-Op Loadbreak Reducing Tap Plugs (Visi-Break)

750LK-C-VB

35kV 600 Series Deadbreak Cam-Op Loadbreak Reducing Tap Plugs (Visi-Break)
15 kV, 600 Amp, Deadbreak Cam-Op Reducing Tap Plugs (Visi-Break)

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15 kV, 600 Amp, Deadbreak Cam-Op Reducing Tap Plugs (Visi-Break)
15kV, 600 Amp, Deadbreak Cam-Op Link Bracket Assembly. 304 Stainless Steel Lever Arm is 13 inches long.

650LK-C

15kV, 600 Amp, Deadbreak Cam-Op Link Bracket Assembly. 304 Stainless Steel Lever Arm is 13 inches long.
15-25kV 600 Series Deadbreak 3-Way Insulated Bus Bar with Test Point

K656CY-BUS

15-25kV 600 Series Deadbreak 3-Way Insulated Bus Bar with Test Point
15-25kV 600 Series Deadbreak 2-Way Insulated Bus Bar with Test Point.

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15-25kV 600 Series Deadbreak 2-Way Insulated Bus Bar with Test Point.

Frequently Asked Questions

What is the current rating of this ABB tap plug?

This ABB tap plug transitions current from 600 Amps down to 200 Amps.

What voltage is this ABB 650LRTPA3 designed for?

The ABB 650LRTPA3 is designed for 15kV (kilovolt) applications.

What tool is required for the 650LRTPA3?

The 600AT assembly tool is required for the operation and installation of the Stick-Op plug.

What series does this ABB tap plug belong to?

This ABB tap plug is part of the 600 Series connector system.

How to Install the ELASTIMOLD LINK-C Deadbreak Cam Link Operable Connector System

This guide provides step-by-step instructions for the safe installation and setup of the ELASTIMOLD LINK-C 600 amp deadbreak cam link operable connector system, including mounting, wiring, and component assembly.

Estimated time: 2h

Tools needed:

Socket wrench (for 1 inch hex), Torque wrench, Hot stick, 600ATM Operating Tool, 600AMT Operating Tool, Welding equipment (if mounting stand-off plug)

Supplies needed:

ELASTIMOLD supplied lubricant, 600 amp elbow (pre-installed on cable), 3/8-16 x 2 inch studs (3, if mounting stand-off plug), Hex nuts (6), Lockwashers (3), Spacers (3, optional), Alignment bracket clamp hardware, #14 AWG or #12 AWG solid copper wire, Appropriate grounding connectors, Desired 200 amp mating product

  1. Prepare for Installation and Ensure Safety

    Before beginning, ensure all apparatus is de-energized. Inspect all parts for damage, proper rating, and compatibility with mating components. This product must be installed only by competent personnel trained in high voltage electrical equipment safety practices. Failure to follow these instructions can result in serious injury or product damage. Remove any protective shipping covers and replace with appropriate HV insulated caps or connectors before energizing or submerging.

  2. Install the 600 Amp Elbow onto the Cable

    Install the 600 amp elbow onto the cable according to the specific installation instructions provided with the elbow. Ensure the elbow is positioned to align correctly with the stand-off plug.

  3. Mount the Stand-Off Plug (If Applicable)

    If required, weld three 3/8-16 x 2 inch studs to the faceplate according to customer standard practice and specified dimensions. Install three hex nuts onto the studs to support the stand-off plug, ensuring it aligns with the bushing. Place the stand-off plug over the studs, resting on the nuts or optional spacers. Secure the stand-off plug by installing a lockwasher and hex nut on each stud, then tighten to 12 ft-lbs torque. Verify that the top surfaces of the bushing and stand-off plug are in-line, adjusting nuts as needed.

  4. Install the Bushing Extender and Elbow Components

    Clean and thoroughly lubricate the apparatus bushing and both interfaces of the 600 amp bushing extender with ELASTIMOLD lubricant. Install the bushing extender onto the apparatus bushing. Insert the 600ATM into the retainer contact, engage its internal hex broach, then insert the retainer contact into the bushing extender. Thread it into the apparatus bushing using a suitable tool on the 1 inch hex of the 600ATM, torquing to 50-60 ft-lbs. Repeat the cleaning and lubrication process for the epoxy standoff plug and both interfaces of the 600 amp elbow. Install the elbow onto the epoxy standoff plug. Insert the 600AMT into the retainer contact, engage its internal hex broach, then insert the retainer contact into the elbow through the compression lug hole. Thread it into the epoxy standoff plug using a suitable tool on the 1 inch hex of the 600AMT, torquing to 50-60 ft-lbs.

  5. Install the Alignment Bracket

    Remove the bushing extender clamp and elbow clamp from the alignment bracket. Position the alignment bracket on the bushing extender, measuring 2.5 inches (63.5mm) from the grounding eye. Assemble the bushing extender clamp to the alignment bracket using the supplied hardware. Torque by alternating sides until the clamp tabs are flush with each other and tight on both sides.

  6. Secure the Elbow in the Alignment Bracket

    Carefully position the elbow within the alignment bracket, ensuring the elbow cuff is lined up evenly with the bushing extender cuff. Assemble the elbow clamp to the alignment bracket using the supplied hardware. Torque by alternating sides until the clamp tabs are flush with each other and tight on both sides. Ensure the elbow clamp notch faces the cable entrance of the elbow.

  7. Install the LINK-C Connector

    Clean and thoroughly lubricate both 600 ampere interfaces of the LINK-C connector with ELASTIMOLD lubricant. Align the LINK-C connector so it is perpendicular to the switch faceplate when inserted into the bushing extender and elbow. Insert the LINK-C connector into both the bushing extender and the elbow, ensuring both lever arms are on the inside of the alignment bracket legs. Engage the pivot pin into the slots in the alignment bracket legs. While pushing inward, use a hot stick to move the lever arms downward, engaging the roller pin and moving the LINK-C inward. Continue moving lever arms until they are perpendicular to the alignment bracket leg.

  8. Ground the System and Install Mating Products

    Ground the elbow by feeding a #14 AWG or #12 AWG solid copper wire through its grounding eye, twisting it tight, and connecting it to ground. Clean and lubricate the 200 amp interface on the LINK-C connector. Ground and then install the desired mating product onto the 200 amp interface according to its specific installation instructions. Ground the cable: if using concentric neutral cable, twist the neutral wires together and connect to ground with an appropriate connector; if using 20MA or 21MA grounding devices, connect their ground lead to ground with a suitable connector. For three-phase installations, tie all grounds from all three phases to a common ground point.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

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What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.