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ABB - Installation Products 63110 - Aluminum Compression H-Tap: Wire Range Main: 4-6, Branch 4-6, Length 1-1/2 Inches, Die Code O, Die Color Code Green

ABB Installation Products 63110 Aluminum Compression H-Tap: Wire Range Main: 4-6, Branch 4-6, Length 1-1/2 Inches, Die…

UPC: 786210631103

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Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB Aluminum Compression H-Tap, SKU 63110, is a high-conductivity extruded aluminum connector designed for secure, low-resistance parallel connections in 600V industrial and commercial electrical systems. This H-tap accommodates 4-6 AWG stranded conductors for both main and branch circuits, enabling reliable aluminum-to-aluminum, aluminum-to-copper, and copper-to-copper connections. The 1.5-inch length provides ample space for proper insulation and crimp integrity, while the exclusive FILLERLOK tab design ensures consistent compression and prevents voids in the connection. Engineered for 90°C applications, this connector delivers superior conductivity and mechanical strength when installed with specified tools and dies (TBM6, TBM6S, TBM60RS, TBM14M 13100A, TBM12, or TBM15I series). The Die Code O and Green color code simplify inventory management and tooling selection. Ideal for maintenance, expansion, or tapping into existing circuits without interrupting power flow, the ABB Aluminum Compression H-Tap is a dependable solution for demanding electrical installations where performance and reliability are critical. The connector’s aluminum construction ensures lightweight durability and corrosion resistance, making it suitable for harsh environments. Its parallel design allows for efficient current transfer while minimizing voltage drop, and the compression mechanism provides a gas-tight seal that resists oxidation over time. The H-tap’s compact size and compatibility with standard crimping tools make it a versatile choice for both new installations and retrofit projects in industrial, commercial, and utility applications.
  • Accommodates 4-6 AWG stranded conductors for main and branch circuits
  • 1.25-inch length for proper insulation and crimp integrity
  • Exclusive FILLERLOK tab design ensures void-free, high-strength connections
  • Compatible with aluminum-to-aluminum, aluminum-to-copper, and copper-to-copper applications
  • Engineered for 600V systems with 90°C temperature rating when properly installed

Specifications

Conductor Size
6-4
Material
Aluminum
Special Features
Fillerlok Tab provides positive interlock and extends wire range
Standard
UL E9809
Tap Size
4 to 6 AWG
Type
H-Tap
Voltage Rating
600 V
Package Dimensions (L x W x H)
2.1 IN x 1.2 IN x 2.1 IN
Package Dimensions (L x W x H)
5.334 cm x 3.048 cm x 5.334 cm
Package Weight (Imperial)
0.100 L
Package Weight (Metric)
0.045 kg
Aluminum Compression H-Tap: Wire Range Main: 2/0-2, Branch 8-14, Length 3/4 Inch, Die Code O, Die Color Code Green

63118

Aluminum Compression H-Tap: Wire Range Main: 2/0-2, Branch 8-14, Length 3/4 Inch, Die Code O, Die Color Code Green
Insulation Piercing Connector 750 MCM - 3/0 AWG Insulation piercing connectors are made for use with copper-copper, copper to aluminum and aluminum to aluminum applications. They are safe to use and are completely insulated, no need to strip wire. They can be installed on energized conductors with no contact at any point. No spacer required between connections. Exclusive "turbo spacer" keeps tap side open while main conductor is being tightened. Watertight and corrosion-free.

IPCS7501

Insulation Piercing Connector 750 MCM - 3/0 AWG Insulation piercing connectors are made for use with copper-copper, copper to aluminum and aluminum to aluminum applications. They are safe to use and are completely insulated, no need to strip wire. They can be installed on energized conductors with no contact at any point. No spacer required between connections. Exclusive "turbo spacer" keeps tap side open while main conductor is being tightened. Watertight and corrosion-free.
Aluminum Compression H-Tap: Wire Range Main: 4/0-2/0, Branch 3/0-1,Side Tap 8-14, Length 3 Inches, Die Code D, Die Color Code Blue

63148

Aluminum Compression H-Tap: Wire Range Main: 4/0-2/0, Branch 3/0-1,Side Tap 8-14, Length 3 Inches, Die Code D, Die Color Code Blue
Aluminum Compression H-Tap: Wire Range Main: 4/0-2/0, Branch 2-10, Length 1-1/2 Inches, Die Code D, Die Color Code Blue

63140

Aluminum Compression H-Tap: Wire Range Main: 4/0-2/0, Branch 2-10, Length 1-1/2 Inches, Die Code D, Die Color Code Blue
Aluminum Compression H-Tap: Wire Range Main: 750-4/0, Branch 750-4/0, Length 3 Inches, Die Code KR, Die Color Code Black

63169

Aluminum Compression H-Tap: Wire Range Main: 750-4/0, Branch 750-4/0, Length 3 Inches, Die Code KR, Die Color Code Black
Aluminum Compression H-Tap: Wire Range Main: 750-350, Branch 350-1/0, Side Tap 1-6, Die Code KR, Die Color Code Black

63180

Aluminum Compression H-Tap: Wire Range Main: 750-350, Branch 350-1/0, Side Tap 1-6, Die Code KR, Die Color Code Black
Aluminum Compression H-Tap: Wire Range Main: 1000-500, Branch 1000-1/0, Length 6 Inches, Die Code KR, Die Color Code Black

63170

Aluminum Compression H-Tap: Wire Range Main: 1000-500, Branch 1000-1/0, Length 6 Inches, Die Code KR, Die Color Code Black
Aluminum Compression H-Tap: Wire Range Main: 500-4/0, Branch 4/0-2, Side Tap 2-6, Length 2-3/4 Inches, Die Code N, Die Color Code Red

63160

Aluminum Compression H-Tap: Wire Range Main: 500-4/0, Branch 4/0-2, Side Tap 2-6, Length 2-3/4 Inches, Die Code N, Die Color Code Red

How to Install the FILLERLOK™ Compression Tap

This guide provides step-by-step instructions for installing the FILLERLOK™ compression tap, ensuring secure electrical connections.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

ALUMA-SHIELD® Aluminum Joint Compound, Mounting screws, Terminal connectors

  1. Prepare the cable

    If the cable is insulated, strip the insulation carefully by whittling it, ensuring not to nick the strands.

  2. Apply joint compound

    For aluminum cables, apply a thin layer of ALUMA-SHIELD® Aluminum Joint Compound on the cable and clean it with a wire brush to remove surface oxide.

  3. Insert and crimp the connector

    Center the stripped cable in the Main or Branch grooves of the connector, close the FILLERLOK™ tab, and use the appropriate crimping tool to compress the connector according to the specified number of crimps.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flashes, or burrs that may have resulted from the crimping process.

  5. Insulate the connection

    Follow the insulation methods provided in the installation table to ensure a safe and secure electrical connection.

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