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ABB - Installation Products 63160 - Aluminum Compression H-Tap: Wire Range Main: 500-4/0, Branch 4/0-2, Side Tap 2-6, Length 2-3/4 Inches, Die Code N, Die Color Code Red

ABB Installation Products 63160 Aluminum Compression H-Tap: Wire Range Main: 500-4/0, Branch 4/0-2, Side Tap 2-6, Length…

UPC: 786210631608

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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB Aluminum Compression H-Tap, SKU 63160, is a heavy-duty electrical connector designed for reliable splicing and tapping of aluminum conductors. Engineered for high-strength and premium electrical properties, this H-Tap is suitable for use with solid and stranded aluminum conductors. It facilitates tapping into an unbroken continuous main conductor, serving as a wire joint or a two-way splice. The wide wire range-taking capability minimizes inventory requirements, offering flexibility for various project needs. This connector is rated for 600V applications and a temperature rating of 90°C when properly crimped with specified tools and dies. The main conductor range accommodates 500 to 4/0 AWG, the branch conductor range is from 4/0 to 2 AWG, and the side tap range is from 2 to 6 AWG. The overall length of the H-Tap is 2-3/4 inches. It features Die Code N and a Red color code for easy identification and compatibility with specific crimping tools and dies. This H-Tap is ideal for industrial, utility, and commercial electrical installations requiring secure and durable connections. Consult cable manufacturer for voltage stress relief instructions with applications greater than 2000V. Note: This product is UL Listed and CSA Certified with AWG wire only; not approved for metric wire.
  • High-strength aluminum alloy construction for durability.
  • Accommodates a wide range of conductor sizes: 500-4/0 AWG main, 4/0-2 AWG branch, 2-6 AWG side tap.
  • Suitable for solid and stranded aluminum conductors.
  • Rated for 600V and 90°C temperature when properly crimped.
  • Die Code N and Red color code for easy identification and tool compatibility.

Specifications

Conductor Size
4/0 AWG - 500kcmil
Connection Type
Compression
Material
Aluminum
Size
2-3/4 Inches
Special Features
Fillerlok Tab provides positive interlock and extends wire range
Standard
UL E9809
Tap Size
4/0 to 2 AWG
Type
H-Tap
Voltage Rating
600 V
Package Dimensions (L x W x H)
3 IN x 2.25 IN x 3.1 IN
Package Dimensions (L x W x H)
7.62 cm x 5.715 cm x 7.874 cm
Package Weight (Imperial)
0.380 L
Package Weight (Metric)
0.172 kg
Aluminum Compression H-Tap: Wire Range Main: 2/0-2, Branch 8-14, Length 3/4 Inch, Die Code O, Die Color Code Green

63118

Aluminum Compression H-Tap: Wire Range Main: 2/0-2, Branch 8-14, Length 3/4 Inch, Die Code O, Die Color Code Green
Heavy Duty Copper C Tap for 3/0 to 4/0 AWG APPLICATIONS: Copper "C" Taps are range-taking compression connectors made from high conductivity copper alloy. Ideal for making tap or parallel copper connections from 8 SOL to 4/0 STR conductors. Provides consistent reliability with heavy wall construction that prevents relaxation of the joint after installation. Installation time is reduced because of its "C" shape. UL CU486A, 467 suitable for direct burial and CSA rated Electrical and Grounding.

CTH-4040

Heavy Duty Copper C Tap for 3/0 to 4/0 AWG APPLICATIONS: Copper "C" Taps are range-taking compression connectors made from high conductivity copper alloy. Ideal for making tap or parallel copper connections from 8 SOL to 4/0 STR conductors. Provides consistent reliability with heavy wall construction that prevents relaxation of the joint after installation. Installation time is reduced because of its "C" shape. UL CU486A, 467 suitable for direct burial and CSA rated Electrical and Grounding.
Copper C-Tap, 600V, Wire Range-Main: 6-8, Branch 8-12, Length 9/16 Inch, Height 5/8 Inch, Tin Plated, Die Code 29, Die Color Code Gray

54715TP

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H-Tap/C-Tap Insulating Cover for C-Taps 54705, 54710, 54715, for H-Taps CHT81410, Rated 600V, 105 degrees C, Gray Polyproplyene

HTCV1

H-Tap/C-Tap Insulating Cover for C-Taps 54705, 54710, 54715, for H-Taps CHT81410, Rated 600V, 105 degrees C, Gray Polyproplyene
H-Tap Insulating Soft Cover for Cable Range 6 - 2/0 AWG for H-Taps 63110, 63125, Rated 600V, 90 degrees C, Material: Polypropylene, Black

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H-Tap Insulating Soft Cover for Cable Range 6 - 2/0 AWG for H-Taps 63110, 63125, Rated 600V, 90 degrees C, Material: Polypropylene, Black
Copper H-Tap for Wire Range Main: 500-4/0 (350-4/0 Flex), Branch (250-1/0 Flex) 4/0-1/0, Brown N

CHT50010-5

Copper H-Tap for Wire Range Main: 500-4/0 (350-4/0 Flex), Branch (250-1/0 Flex) 4/0-1/0, Brown N
Locktite Bronze, Tee-Parallel Taps, Code Copper Conductor, Main Size 300-500 kcmil, Branch Size 4/0-500 kcmil. Length 3-1/16 inch, Width 1-7/8 inch. Depth 1-5/8 inch.

35013

Locktite Bronze, Tee-Parallel Taps, Code Copper Conductor, Main Size 300-500 kcmil, Branch Size 4/0-500 kcmil. Length 3-1/16 inch, Width 1-7/8 inch. Depth 1-5/8 inch.
Copper C-Tap, Wire Range Main: 1-4/0 Branch 2/0-8, Tin-Plated, Die Code 76, Die Color Code Blue, Number of Crimps 2

54755TP

Copper C-Tap, Wire Range Main: 1-4/0 Branch 2/0-8, Tin-Plated, Die Code 76, Die Color Code Blue, Number of Crimps 2

How to Install the 63160 Compression Tap

This guide provides step-by-step instructions for installing the 63160 Compression Tap, ensuring safe and effective electrical connections.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, Terminal connectors, ALUMA-SHIELD® Aluminum Joint Compound

  1. Prepare the cable

    Strip the insulation from the cable using a whittling technique, being careful not to nick the strands. Clean the aluminum cable with a wire brush or emery cloth to remove any surface oxide.

  2. Apply joint compound

    Smear a thin layer of ALUMA-SHIELD® Aluminum Joint Compound on the stripped aluminum cable. Ensure that the Main and Branch grooves of the connector are not disturbed.

  3. Insert and crimp the connector

    Center the stripped cable in the Main or Branch grooves of the connector. Close the FILLERLOK™ tab and use the appropriate crimping tool to make compressions between the color bands on the connector, starting from the center and working outward.

  4. Inspect the connection

    After crimping, inspect the connection for any sharp edges or burrs and remove them to ensure a safe installation.

  5. Insulate the connection

    Follow the insulation methods outlined in the installation table to properly insulate the crimped connection.

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