ABB - Installation Products 63169 - Aluminum Compression H-Tap: Wire Range Main: 750-4/0, Branch 750-4/0, Length 3 Inches, Die Code KR, Die Color Code Black
ABB - Installation Products

63169

UPC: 786210631691


Documents & Media
Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Overview

The ABB Aluminum Compression H-Tap (SKU: 63169) is a high-strength, wrought aluminum connector engineered for reliable electrical connections in industrial and utility applications. Designed for aluminum-to-aluminum, aluminum-to-copper, and copper-to-copper stranded conductors, this H-tap accommodates a wide wire range from 750 kcmil down to 4/0 AWG for both main and branch circuits. Its exclusive FILLERLOK tab design ensures a secure, low-resistance connection with high pull-out values, critical for maintaining system integrity in demanding environments. Constructed from high-conductivity wrought aluminum, this 600V-rated connector operates at 90°C, making it suitable for continuous-duty applications. The 3-inch length and Die Code KR (Black color code) enable precise crimping with standard compression tools, ensuring consistent installations. This H-tap is ideal for tapping into continuous main conductors, serving as a wire joint, or for two-way splicing, reducing the need for multiple connector types in inventory. Key applications include power distribution systems, utility networks, and industrial motor control centers where reliable, high-current connections are required. The black color code simplifies identification and inventory management. Compatible with hydraulic heads such as the TBM15I and TBM14M 13100A, this connector is part of ABB Installation Products' comprehensive line of compression taps designed for durability and performance in harsh conditions.
  • Accommodates wire ranges from 750 kcmil to 4/0 AWG for main and branch circuits
  • Exclusive FILLERLOK tab design ensures secure, low-resistance connections
  • 600V rated, 90°C temperature rating for continuous-duty applications
  • 3-inch length with Die Code KR (Black) for precise crimping
  • Compatible with hydraulic heads TBM15I and TBM14M 13100A

Specifications

Conductor Size
4/0 AWG - 750kcmil
Material
Aluminum
Special Features
Fillerlok Tab provides positive interlock and extends wire range
Standard
UL E9809
Tap Size
750 kcmil to 4/0 AWG
Type
H-Tap
Voltage Rating
600 V
Package Dimensions (L x W x H)
3.4 IN x 2.4 IN x 5.5 IN
Package Dimensions (L x W x H)
8.636 cm x 6.096 cm x 13.97 cm
Package Weight (Imperial)
0.830 L
Package Weight (Metric)
0.377 kg
Copper C-Tap, Wire Range Main: 750 Branch 750-4/0, Plain Finish, Die Code 125H, Die Color Code N/A, Number of Crimps 3

54790

Copper C-Tap, Wire Range Main: 750 Branch 750-4/0, Plain Finish, Die Code 125H, Die Color Code N/A, Number of Crimps 3
Insulation Piercing Connector 750 MCM - 3/0 AWG Insulation piercing connectors are made for use with copper-copper, copper to aluminum and aluminum to aluminum applications. They are safe to use and are completely insulated, no need to strip wire. They can be installed on energized conductors with no contact at any point. No spacer required between connections. Exclusive "turbo spacer" keeps tap side open while main conductor is being tightened. Watertight and corrosion-free.

IPCS7501

Insulation Piercing Connector 750 MCM - 3/0 AWG Insulation piercing connectors are made for use with copper-copper, copper to aluminum and aluminum to aluminum applications. They are safe to use and are completely insulated, no need to strip wire. They can be installed on energized conductors with no contact at any point. No spacer required between connections. Exclusive "turbo spacer" keeps tap side open while main conductor is being tightened. Watertight and corrosion-free.
Aluminum Compression H-Tap: Wire Range Main: 750-350, Branch 350-1/0, Side Tap 1-6, Die Code KR, Die Color Code Black

63180

Aluminum Compression H-Tap: Wire Range Main: 750-350, Branch 350-1/0, Side Tap 1-6, Die Code KR, Die Color Code Black
Aluminum Compression H-Tap: Wire Range Main: 1000-500, Branch 1000-1/0, Length 6 Inches, Die Code KR, Die Color Code Black

63170

Aluminum Compression H-Tap: Wire Range Main: 1000-500, Branch 1000-1/0, Length 6 Inches, Die Code KR, Die Color Code Black
Aluminum Compression H-Tap: Wire Range Main: 500-4/0, Branch 4/0-2, Side Tap 2-6, Length 2-3/4 Inches, Die Code N, Die Color Code Red

63160

Aluminum Compression H-Tap: Wire Range Main: 500-4/0, Branch 4/0-2, Side Tap 2-6, Length 2-3/4 Inches, Die Code N, Die Color Code Red
Copper C-Tap, 600V, Wire Range-Main: 6-8, Branch 8-12, Length 9/16 Inch, Height 5/8 Inch, Tin Plated, Die Code 29, Die Color Code Gray

54715TP

Copper C-Tap, 600V, Wire Range-Main: 6-8, Branch 8-12, Length 9/16 Inch, Height 5/8 Inch, Tin Plated, Die Code 29, Die Color Code Gray
H-Tap/C-Tap Insulating Cover for C-Taps 54705, 54710, 54715, for H-Taps CHT81410, Rated 600V, 105 degrees C, Gray Polyproplyene

HTCV1

H-Tap/C-Tap Insulating Cover for C-Taps 54705, 54710, 54715, for H-Taps CHT81410, Rated 600V, 105 degrees C, Gray Polyproplyene
H-Tap Insulating Soft Cover for Cable Range 6 - 2/0 AWG for H-Taps 63110, 63125, Rated 600V, 90 degrees C, Material: Polypropylene, Black

HT20C

H-Tap Insulating Soft Cover for Cable Range 6 - 2/0 AWG for H-Taps 63110, 63125, Rated 600V, 90 degrees C, Material: Polypropylene, Black

Frequently Asked Questions

What is the voltage rating of this connector?

The connector is rated for 600 volts, suitable for most industrial and utility applications.

What temperature rating does this H-tap have?

This H-tap is rated for 90°C, making it suitable for continuous-duty applications.

What is the length of this H-tap connector?

The H-tap has a length of 3 inches, providing ample space for secure crimping.

What is the Die Code for this H-tap?

The Die Code for this H-tap is KR, which corresponds to the Black color code for tooling identification.

What wire sizes does this H-tap support?

This H-tap supports main and branch wire sizes ranging from 750 kcmil down to 4/0 AWG.

Can this H-tap be used for aluminum-to-copper connections?

Yes, this H-tap is designed for aluminum-to-aluminum, aluminum-to-copper, and copper-to-copper stranded conductors.

What tooling is required for installation?

This H-tap is compatible with hydraulic heads such as the TBM15I and TBM14M 13100A for proper crimping.

Is this H-tap suitable for side tapping?

No, this H-tap is designed for main and branch connections only, not side tapping.

How to Install the 63169 Compression Tap

This guide provides step-by-step instructions for installing the 63169 Compression Tap, ensuring safe and effective electrical connections.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, ALUMA-SHIELD® Aluminum Joint Compound, Terminal connectors

  1. Prepare the cable

    If the cable is insulated, strip the insulation carefully by whittling to avoid damaging the strands. Clean the aluminum cable with a wire brush or emery cloth to remove any surface oxide.

  2. Apply joint compound

    Smear a thin layer of ALUMA-SHIELD® Aluminum Joint Compound on the stripped aluminum cable. Ensure that the Main and Branch grooves of the connector retain their pre-installed compound.

  3. Insert and crimp the connector

    Center the stripped cable in the Main or Branch grooves of the connector. Close the FILLERLOK™ tab securely. Use the appropriate crimping tool and die to make the required compressions between the color bands on the connector.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flashes, or burrs that may have resulted from the crimping process to ensure safety.

  5. Insulate the connection

    Follow the insulation methods outlined in the installation table to properly insulate the connection and ensure safety.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.