ABB - Installation Products 63169 - Aluminum Compression H-Tap: Wire Range Main: 750-4/0, Branch 750-4/0, Length 3 Inches, Die Code KR, Die Color Code Black
ABB - Installation Products

63169

UPC: 786210631691

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Overview

The ABB Aluminum Compression H-Tap (SKU: 63169) is a high-strength, wrought aluminum connector engineered for reliable electrical connections in industrial and utility applications. Designed for aluminum-to-aluminum, aluminum-to-copper, and copper-to-copper stranded conductors, this H-tap accommodates a wide wire range from 750 kcmil down to 4/0 AWG for both main and branch circuits. Its exclusive FILLERLOK tab design ensures a secure, low-resistance connection with high pull-out values, critical for maintaining system integrity in demanding environments. Constructed from high-conductivity wrought aluminum, this 600V-rated connector operates at 90°C, making it suitable for continuous-duty applications. The 3-inch length and Die Code KR (Black color code) enable precise crimping with standard compression tools, ensuring consistent installations. This H-tap is ideal for tapping into continuous main conductors, serving as a wire joint, or for two-way splicing, reducing the need for multiple connector types in inventory. Key applications include power distribution systems, utility networks, and industrial motor control centers where reliable, high-current connections are required. The black color code simplifies identification and inventory management. Compatible with hydraulic heads such as the TBM15I and TBM14M 13100A, this connector is part of ABB Installation Products' comprehensive line of compression taps designed for durability and performance in harsh conditions.
  • Accommodates wire ranges from 750 kcmil to 4/0 AWG for main and branch circuits
  • Exclusive FILLERLOK tab design ensures secure, low-resistance connections
  • 600V rated, 90°C temperature rating for continuous-duty applications
  • 3-inch length with Die Code KR (Black) for precise crimping
  • Compatible with hydraulic heads TBM15I and TBM14M 13100A

Specifications

Conductor Size
4/0 AWG - 750kcmil
Material
Aluminum
Special Features
Fillerlok Tab provides positive interlock and extends wire range
Standard
UL E9809
Tap Size
750 kcmil to 4/0 AWG
Type
H-Tap
Voltage Rating
600 V
Package Dimensions (L x W x H)
3.4 IN x 2.4 IN x 5.5 IN
Package Dimensions (L x W x H)
8.636 cm x 6.096 cm x 13.97 cm
Package Weight (Imperial)
0.830 L
Package Weight (Metric)
0.377 kg
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How to Install the 63169 Compression Tap

This guide provides step-by-step instructions for installing the 63169 Compression Tap, ensuring safe and effective electrical connections.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, ALUMA-SHIELD® Aluminum Joint Compound, Terminal connectors

  1. Prepare the cable

    If the cable is insulated, strip the insulation carefully by whittling to avoid damaging the strands. Clean the aluminum cable with a wire brush or emery cloth to remove any surface oxide.

  2. Apply joint compound

    Smear a thin layer of ALUMA-SHIELD® Aluminum Joint Compound on the stripped aluminum cable. Ensure that the Main and Branch grooves of the connector retain their pre-installed compound.

  3. Insert and crimp the connector

    Center the stripped cable in the Main or Branch grooves of the connector. Close the FILLERLOK™ tab securely. Use the appropriate crimping tool and die to make the required compressions between the color bands on the connector.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flashes, or burrs that may have resulted from the crimping process to ensure safety.

  5. Insulate the connection

    Follow the insulation methods outlined in the installation table to properly insulate the connection and ensure safety.

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