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ABB - Installation Products 61930A - Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 1/0 AWG to Copper Pigtail Wire Size 2 AWG, Tin Plated, Die Code 50, Die Color Code Orange
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ABB Installation Products 61930A Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 1/0 AWG to…

UPC: 786210776699


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Overview

The ABB 61930A Bi-Metal Pin Connector, SKU 61930A, from ABB Installation Products, is engineered for reliable and durable electrical connections in demanding industrial and commercial settings. This connector facilitates the secure termination of 1/0 AWG aluminum conductors to 2 AWG copper pigtail wires. Its robust bi-metal construction ensures excellent conductivity and resistance to corrosion, crucial for maintaining connection integrity over time. The pin is constructed from stranded copper and is tin-plated for enhanced durability and conductivity. The connector body is coated with an oxide inhibitor to further prevent degradation. For added safety and ease of identification, it features an integrated PVC insulating cover and is color-coded orange with Die Code 50. Rated for a maximum of 600V, this connector is suitable for applications requiring higher voltage handling. The connector is UL486A/B Listed, confirming its compliance with industry safety standards for wire connectors. The temperature rating is 90°C (AL9). The die code 50 and orange color code are critical for proper tooling selection and inventory management, ensuring the correct crimp is made every time. Trust ABB Installation Products for high-quality, dependable electrical components that meet rigorous industry standards, ensuring safe and efficient power distribution.
  • Bi-metal construction for reliable aluminum to copper connections
  • Accommodates 1/0 AWG aluminum cable and 2 AWG copper pigtail wire
  • 600V maximum voltage rating
  • Tin-plated stranded copper pin for enhanced conductivity and durability
  • Includes insulating cover and is color-coded orange (Die Code 50) for identification

Specifications

Color
Orange
Finish
Tin-Plated
Finish
Tinned
Housing Material
Aluminum
Housing Material
Aluminium
Material
Aluminum
Special Features
Converts an aluminum cable into a two-sizes-smaller copper pigtail
Standard
UL E63167
Temperature Rating
90 C
Temperature Rating, Maximum
194 F
Temperature Rating, Maximum
90 C
Temperature Rating, Minimum
194 F
Temperature Rating, Minimum
90 C
Type
Bi-Metallic Pin Terminal with Shrink Insulator
Voltage Rating
600 V
Wire Size
2 AWG
Package Dimensions (L x W x H)
3.5 IN x 3 IN x 3 IN
Package Dimensions (L x W x H)
8.89 cm x 7.62 cm x 7.62 cm
Package Weight (Imperial)
0.100 L
Package Weight (Metric)
0.045 kg
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 2/0 AWG to Copper Pigtail Wire Size 1 AWG, Tin Plated, Die Code 50, Die Color Code Orange

61935

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 2/0 AWG to Copper Pigtail Wire Size 1 AWG, Tin Plated, Die Code 50, Die Color Code Orange
Lay In Connector 4 - 14 AWG offers the ultimate in flexibility. Excellent for grounding and continuous loop applications. Made of 6061T-6 aluminum alloy. Electro-tin plated for low contact resistance. Suitable for use with both copper and aluminum conductors. Rated 600V (2000V max. per UL486B). UL 486A/B Listed. Temperature rating 90 degrees C.

GLA-4

Lay In Connector 4 - 14 AWG offers the ultimate in flexibility. Excellent for grounding and continuous loop applications. Made of 6061T-6 aluminum alloy. Electro-tin plated for low contact resistance. Suitable for use with both copper and aluminum conductors. Rated 600V (2000V max. per UL486B). UL 486A/B Listed. Temperature rating 90 degrees C.
StrongHold ESV14-ESV18-Q Contractor Grade Vinyl Insulated Step-Down Butt Splices are a reliable and economical option that withstand a wide range of general-purpose applications. They are designed to splice two solid or stranded wires together to repair or lengthen the wires. Accommodates 16-14 AWG to 22-16 AWG, are blue in color, and come in packages of 25.

ESV14-ESV18-Q

StrongHold ESV14-ESV18-Q Contractor Grade Vinyl Insulated Step-Down Butt Splices are a reliable and economical option that withstand a wide range of general-purpose applications. They are designed to splice two solid or stranded wires together to repair or lengthen the wires. Accommodates 16-14 AWG to 22-16 AWG, are blue in color, and come in packages of 25.
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 2 AWG to Copper Pigtail Wire Size 4 AWG, Tin Plated, Die Code 45, Die Color Code Gold

61920A

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 2 AWG to Copper Pigtail Wire Size 4 AWG, Tin Plated, Die Code 45, Die Color Code Gold
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 8 AWG to Copper Pigtail Wire Size 10 AWG, Tin Plated, Die Code 24, Die Color Code Blue

61905A

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 8 AWG to Copper Pigtail Wire Size 10 AWG, Tin Plated, Die Code 24, Die Color Code Blue
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 1 AWG to Copper Pigtail Wire Size 3 AWG, Tin Plated, Die Code 50, Die Color Code Orange

61925A

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 1 AWG to Copper Pigtail Wire Size 3 AWG, Tin Plated, Die Code 50, Die Color Code Orange
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 300 kcmil to Copper Pigtail Wire Size 4/0 AWG, Tin Plated, Die Coode 71H, Die Color Code Red

61955

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 300 kcmil to Copper Pigtail Wire Size 4/0 AWG, Tin Plated, Die Coode 71H, Die Color Code Red
Figure Six to Eight Compression Copper Ground Rod to Grid Connector, Galvanized Ground Rod 5/8 Inch, Cable Range 2 AWG - 250 kcmil, Length 2-1/2 Inches (63.5mm), Tin Plated

54865LR58TP

Figure Six to Eight Compression Copper Ground Rod to Grid Connector, Galvanized Ground Rod 5/8 Inch, Cable Range 2 AWG - 250 kcmil, Length 2-1/2 Inches (63.5mm), Tin Plated

How to Install the 61930A Bi-Pin Connector

This guide provides step-by-step instructions for installing the 61930A Bi-Pin connector for aluminum to copper cable transitions.

Estimated time: 1h

Tools needed:

Screwdriver, Wire strippers, Multimeter, Crimping tool

Supplies needed:

Bi-Pin connectors, Insulators, Aluminum cable, Copper pigtails, Mechanical connectors, Mounting screws

  1. Prepare the aluminum cable

    Strip the aluminum cable to the length specified in the tool die selection table. Clean the cable with a wire brush or emery cloth to ensure a good connection.

  2. Insert cable into the Bi-Pin connector

    Insert the stripped aluminum cable fully into the Bi-Pin connector barrel. Ensure that the wire is seated properly and that the insulator is positioned correctly.

  3. Crimp the connector

    Select the appropriate color-coded crimping die and crimp the connector between the markings on the connector body. Confirm that the die number embossed on the connector matches the die used.

  4. Install the insulator

    Slide the insulator over the copper wire end and pull it over the connector body and aluminum cable insulation, ensuring it is fully supported.

  5. Connect the pigtail

    Insert the copper pigtail fully into the mechanical connector body and tighten the set screw to the manufacturer's recommended torque.

  6. Verify the installation

    Use a multimeter to check the connection for continuity and ensure that there are no shorts. Confirm that all connections are secure and meet local electrical codes.

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