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ABB - Installation Products 61935 - Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 2/0 AWG to Copper Pigtail Wire Size 1 AWG, Tin Plated, Die Code 50, Die Color Code Orange

ABB Installation Products 61935 Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 2/0 AWG to…

UPC: 786210619354

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Overview

The ABB Bi-Metal Pin Connector (SKU: 61935) is engineered for reliable electrical transitions between aluminum and copper conductors in industrial settings. This connector facilitates the termination of 2/0 AWG stranded aluminum cable to a 1 AWG stranded copper pigtail wire. Constructed from bi-metal materials, it ensures a durable and efficient connection, preventing galvanic corrosion. The pin is made of tin-plated copper, offering excellent conductivity and resistance to environmental factors. This connector is designed for a maximum voltage rating of 600V and features a tin-plated finish for enhanced corrosion protection. The insulating cover, supplied with the connector, provides crucial safety insulation and is molded with flash barriers for electrical isolation, boasting a UL 94V-0 flame rating. The connector bores are coated with an oxide inhibitor to maintain connection integrity over time. The die code for this specific connector is 50, and it is identified by an orange color code, ensuring proper tool and die compatibility during installation. UL486A/B Listed for Wire Connectors, this product meets stringent industry standards for safety and performance. Its temperature rating is 90°C (AL9). The specific dimensions are: Pin Diameter (A) 0.429 inches, Length (L) 3.342 inches, Pin Length (L1) 1.251 inches, and Body Length (L2) 2.090 inches. The Outer Diameter (OD) is 0.900 inches, and the Inner Diameter (ID) is 0.429 inches. This connector is compatible with the N1240 crimp tool. Trust ABB Installation Products for robust and dependable wire termination solutions.
  • Bi-metal construction for reliable aluminum to copper conductor transitions
  • Accommodates 2/0 AWG stranded aluminum cable to 1 AWG stranded copper pigtail
  • 600V maximum voltage rating
  • Tin-plated copper pin for corrosion resistance and conductivity
  • Includes insulating cover with UL 94V-0 flame rating for enhanced safety

Specifications

Color
Orange
Finish
Tin-Plated
Finish
Tinned
Housing Material
Aluminum
Housing Material
Aluminium
Material
Aluminum
Special Features
Converts an aluminum cable into a two-sizes-smaller copper pigtail
Standard
UL E63167
Temperature Rating
90 C
Temperature Rating, Maximum
194 F
Temperature Rating, Maximum
90 C
Temperature Rating, Minimum
194 F
Temperature Rating, Minimum
90 C
Type
Bi-Metallic Pin Terminal with Shrink Insulator
Voltage Rating
600 V
Wire Size
1 AWG
Package Dimensions (L x W x H)
4 IN x 4 IN x 3 IN
Package Dimensions (L x W x H)
10.16 cm x 10.16 cm x 7.62 cm
Package Weight (Imperial)
0.190 L
Package Weight (Metric)
0.086 kg
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 1/0 AWG to Copper Pigtail Wire Size 2 AWG, Tin Plated, Die Code 50, Die Color Code Orange

61930A

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 1/0 AWG to Copper Pigtail Wire Size 2 AWG, Tin Plated, Die Code 50, Die Color Code Orange
Lay In Connector 4 - 14 AWG offers the ultimate in flexibility. Excellent for grounding and continuous loop applications. Made of 6061T-6 aluminum alloy. Electro-tin plated for low contact resistance. Suitable for use with both copper and aluminum conductors. Rated 600V (2000V max. per UL486B). UL 486A/B Listed. Temperature rating 90 degrees C.

GLA-4

Lay In Connector 4 - 14 AWG offers the ultimate in flexibility. Excellent for grounding and continuous loop applications. Made of 6061T-6 aluminum alloy. Electro-tin plated for low contact resistance. Suitable for use with both copper and aluminum conductors. Rated 600V (2000V max. per UL486B). UL 486A/B Listed. Temperature rating 90 degrees C.
StrongHold ESV14-ESV18-Q Contractor Grade Vinyl Insulated Step-Down Butt Splices are a reliable and economical option that withstand a wide range of general-purpose applications. They are designed to splice two solid or stranded wires together to repair or lengthen the wires. Accommodates 16-14 AWG to 22-16 AWG, are blue in color, and come in packages of 25.

ESV14-ESV18-Q

StrongHold ESV14-ESV18-Q Contractor Grade Vinyl Insulated Step-Down Butt Splices are a reliable and economical option that withstand a wide range of general-purpose applications. They are designed to splice two solid or stranded wires together to repair or lengthen the wires. Accommodates 16-14 AWG to 22-16 AWG, are blue in color, and come in packages of 25.
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 1 AWG to Copper Pigtail Wire Size 3 AWG, Tin Plated, Die Code 50, Die Color Code Orange

61925A

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 1 AWG to Copper Pigtail Wire Size 3 AWG, Tin Plated, Die Code 50, Die Color Code Orange
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 300 kcmil to Copper Pigtail Wire Size 4/0 AWG, Tin Plated, Die Coode 71H, Die Color Code Red

61955

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 300 kcmil to Copper Pigtail Wire Size 4/0 AWG, Tin Plated, Die Coode 71H, Die Color Code Red
Figure Six to Eight Compression Copper Ground Rod to Grid Connector, Galvanized Ground Rod 5/8 Inch, Cable Range 2 AWG - 250 kcmil, Length 2-1/2 Inches (63.5mm), Tin Plated

54865LR58TP

Figure Six to Eight Compression Copper Ground Rod to Grid Connector, Galvanized Ground Rod 5/8 Inch, Cable Range 2 AWG - 250 kcmil, Length 2-1/2 Inches (63.5mm), Tin Plated
Figure Six to Eight Compression Copper Ground Rod to Grid Connector, Galvanized Ground Rod 3/8 Inch, Cable Range 2 AWG - 250 kcmil, Length 2-5/8 Inches (66.67mm), Tin Plated

54875LR34TP

Figure Six to Eight Compression Copper Ground Rod to Grid Connector, Galvanized Ground Rod 3/8 Inch, Cable Range 2 AWG - 250 kcmil, Length 2-5/8 Inches (66.67mm), Tin Plated
Copper C-Tap, 600V, Wire Range-Main: 6-8, Branch 8-12, Length 9/16 Inch, Height 5/8 Inch, Tin Plated, Die Color Code Gray, Die Code 29

54715TPTC

Copper C-Tap, 600V, Wire Range-Main: 6-8, Branch 8-12, Length 9/16 Inch, Height 5/8 Inch, Tin Plated, Die Color Code Gray, Die Code 29

How to Install the Bi-Pin Connector for Aluminum to Copper Cable Transitions

This guide provides step-by-step instructions for installing the Bi-Pin connector, ensuring a safe and effective transition from aluminum to copper cable.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, Terminal connectors, Insulating covers

  1. Prepare the aluminum cable

    Strip the aluminum cable to the length specified in the tool die selection table. Clean the cable with a wire brush or emery cloth to ensure a good connection.

  2. Install the Bi-Pin connector

    Insert the stripped aluminum cable fully into the Bi-Pin connector barrel. Use the appropriate color-coded installing dies to crimp the connector securely, ensuring the die number embossed on the connector matches the crimp die used.

  3. Attach the copper pigtail

    Slip the insulator over the copper wire end and pull it over the connector body. Insert the copper pigtail fully into the mechanical connector body and tighten the set screw to the manufacturer's recommended torque.

  4. Verify the installation

    Use a multimeter to check the connection for continuity. Ensure that all connections are secure and that there are no exposed wires.

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