
ABB Installation Products 61905A Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 8 AWG to Copper…
UPC: 786210776644
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Multiplier: 50
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Overview
- Bi-metal construction (Aluminum body, Copper pigtail) for connecting aluminum to copper.
- Rated for 90°C and 600V applications.
- Electro-tin plated finish for enhanced conductivity and corrosion resistance.
- Integrated neoprene insulating cover for safety and strain relief.
- Blue die color code (Die Code 24) for easy identification
Specifications
Color | Blue |
Finish | Tin-Plated |
Finish | Tinned |
Housing Material | Aluminum |
Housing Material | Aluminium |
Material | Aluminum |
Special Features | Converts an aluminum cable into a two-sizes-smaller copper pigtail |
Standard | UL E63167 |
Temperature Rating | 90 C |
Temperature Rating, Maximum | 194 F |
Temperature Rating, Maximum | 90 C |
Temperature Rating, Minimum | 194 F |
Temperature Rating, Minimum | 90 C |
Type | Bi-Metallic Pin Terminal with Shrink Insulator |
Voltage Rating | 600 V |
Wire Size | 10 AWG |
Package Dimensions (L x W x H) | 5 IN x 4.5 IN x 3 IN |
Package Dimensions (L x W x H) | 12.7 cm x 11.43 cm x 7.62 cm |
Package Weight (Imperial) | 0.030 L |
Package Weight (Metric) | 0.014 kg |

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What is the voltage rating for the ABB 61905A connector?
The ABB 61905A Bi-Metal Pin Connector is rated for 600V applications.
What conductor sizes does the 61905A connector support?
This connector is designed to join 8 AWG aluminum cable to a 10 AWG copper pigtail wire.
What is the temperature rating for this bi-metal pin connector?
The ABB 61905A connector is rated for 90°C applications.
What material is the ABB 61905A connector made of?
It features a bi-metal construction with an aluminum body and a stranded copper wire pigtail, finished with electro-tin plating.
Does the 61905A connector include an insulating cover?
Yes, the ABB 61905A comes with an integrated neoprene insulating cover for enhanced safety.
What is the purpose of the joint compound in the connector?
The barrel is prefilled with joint compound to maintain connection integrity and prevent oxidation.
How to Install the Bi-Pin Connector for Aluminum to Copper Cable Transitions
This guide provides step-by-step instructions for installing Bi-Pin connectors to transition from aluminum to copper cables safely and effectively.
Estimated time: 1h
Tools needed:
Screwdriver, Wire strippers, Multimeter, Crimping tool
Supplies needed:
Bi-Pin connectors, Aluminum cable, Copper pigtail, Insulator, Mechanical connector, Set screws
- Prepare the aluminum cable
Strip the aluminum cable to the length specified in the tool die selection table. Clean the cable with a wire brush or emery cloth to ensure a good connection.
- Insert the cable into the connector
Insert the stripped aluminum cable fully into the Bi-Pin connector barrel. Ensure that the cable is seated properly and that the insulation is not inside the barrel.
- Crimp the connector
Choose the appropriate color-coded installing dies based on the cable size and complete the required crimp(s) between the markings on the connector body. Verify that the die number embossed on the connector matches the crimp die number.
- Install the insulator
Slide the insulator over the copper wire end and pull it over the connector body and aluminum cable insulation. Ensure the entire length of the insulator is supported by the connector body.
- Connect the pigtail to the mechanical connector
Insert the copper pigtail fully into the mechanical connector body and tighten the set screw to the manufacturer's recommended torque value to ensure a secure connection.
- Verify the installation
Use a multimeter to check the continuity and resistance of the connection. Ensure that there are no loose connections and that the installation complies with local electrical codes.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
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Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.