ABB Installation Products 61955 Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 300 kcmil to…
UPC: 786210619552
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Overview
- Converts 300 kcmil aluminum cable to 4/0 AWG copper pigtail for simplified terminations
- Bi-metal construction (aluminum body, copper wire) prevents cold flow and oxidation
- Tin-plated finish and joint compound barrel ensure long-term conductivity and corrosion resistance
- Includes neoprene insulating cover for 600V dielectric protection and strain relief
- Includes insulating cover for added safety and strain relief
Specifications
Color | Red |
Finish | Tin-Plated |
Finish | Tinned |
Housing Material | Aluminum |
Housing Material | Aluminium |
Material | Aluminum |
Special Features | Converts an aluminum cable into a two-sizes-smaller copper pigtail |
Standard | UL E63167 |
Temperature Rating | 90 C |
Temperature Rating, Maximum | 194 F |
Temperature Rating, Maximum | 90 C |
Temperature Rating, Minimum | 194 F |
Temperature Rating, Minimum | 90 C |
Type | Bi-Metallic Pin Terminal with Shrink Insulator |
Voltage Rating | 600 V |
Wire Size | 4/0 AWG |
Package Dimensions (L x W x H) | 6.3 IN x 4.3 IN x 4.3 IN |
Package Dimensions (L x W x H) | 16.002 cm x 10.922 cm x 10.922 cm |
Package Weight (Imperial) | 0.330 L |
Package Weight (Metric) | 0.150 kg |
61945
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 4/0 AWG to Copper Pigtail Wire Size 2/0 AWG, Tin Plated, Die Code 60, Die Color Code Ruby
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Is the barrel prefilled with joint compound?
Yes, the barrel is prefilled with joint compound to prevent oxidation.
What is the pin diameter and length?
The pin diameter is 0.523 inches (13.28 mm) and the pin length is 1.464 inches (37.19 mm).
What is the operating voltage rating?
The connector is rated for 600V applications.
What is the maximum temperature rating?
The connector has a maximum temperature rating of 90°C.
What is the die code for this connector?
The die code is 71H, indicated by a red color code for tooling selection.
What material is the insulating cover made of?
The insulating cover is made of neoprene with a 600V dielectric rating.
What applications is this connector suitable for?
It is suitable for industrial, commercial, and utility installations requiring aluminum-to-copper splicing.
What aluminum cable sizes does this connector support?
This connector is designed for 300 kcmil aluminum cable terminations.
What copper pigtail wire size does it pair with?
The connector pairs with a 4/0 AWG copper pigtail wire for termination.
How to Install the Bi-Pin Connector for Aluminum to Copper Cable Transitions
This guide provides step-by-step instructions for installing the Bi-Pin connector to ensure a safe and effective transition between aluminum and copper cables.
Estimated time: 45m
Tools needed:
Screwdriver, Wire strippers, Multimeter, Crimping tool
Supplies needed:
Bi-Pin connectors, Insulators, Mounting screws, Terminal connectors
- Prepare the cables
Strip the aluminum cable to the length specified in the tool die selection table. Clean the cable with a wire brush or emery cloth to ensure a good connection.
- Install the Bi-Pin connector
Insert the stripped aluminum cable fully into the Bi-Pin connector barrel. Use the appropriate color-coded dies to crimp the connector securely, ensuring the die number matches the number embossed on the connector.
- Attach the insulator
Slide the insulator over the copper wire end and pull it over the connector body and aluminum cable insulation, ensuring the entire length of the insulator is supported.
- Connect the pigtail
Insert the copper pigtail fully into the mechanical connector body and tighten the set screw to the manufacturer's recommended torque to secure the connection.
- Verify the installation
Use a multimeter to check the continuity and ensure there are no shorts. Confirm that the installation complies with local electrical codes.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.