ABB - Installation Products 60945 - Aluminum Reducing Splice Connector for Copper Wire Size 2/0, Aluminum Wire Size 4/0, Tin Plated, Die Code 66H, Die Color Code White
ABB - Installation Products

60945

UPC: 786210609454

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Overview

The ABB Aluminum Reducing Splice Connector, SKU 60945, is engineered for robust electrical connections between copper and aluminum conductors. This tin-plated aluminum splice connector is designed to reliably join copper wire size 2/0 with aluminum wire size 4/0. Manufactured by ABB Installation Products, this connector utilizes a reducing splice design, ensuring a secure and efficient transition between dissimilar conductor types. The electro-tin plating enhances conductivity and provides excellent corrosion resistance, crucial for long-term performance in industrial and commercial electrical systems. This connector is specified with die code 66H and a white die color code, indicating compatibility with specific tooling and ensuring proper installation. It is suitable for use with both copper and aluminum conductors, offering versatility for various wiring applications. The connector is rated for 600 volts (2000V max. per UL486B) and has a temperature rating of 90°C, meeting stringent industry standards. UL 486A/B Listed, it is designed for applications requiring dependable and safe electrical connections. The high-strength 6061-T6 aluminum alloy construction ensures mechanical integrity. For optimal performance and longevity, ensure proper crimping with the specified die code 66H. Trust ABB Installation Products for dependable, long-lasting electrical solutions that meet demanding application requirements.
  • Connects 2/0 AWG Copper to 4/0 AWG Aluminum wire
  • High-strength 6061-T6 aluminum alloy construction
  • Electro-tin plated for low contact resistance and corrosion protection
  • Rated 600V (2000V max. per UL486B) and 90°C temperature rating
  • UL 486A/B Listed for reliable electrical connections

Specifications

Color
White
Conductor Range
2/0 AWG
Connection Type
Splice Connector
Finish
Tin Plated
Insulation
None
Material
Aluminum
Material
Aluminum, tin plated
Size
Copper 2/0, Aluminum 4/0
Special Features
Filled with high-temperature oxide inhibiting compound
Standard
UL E9809
Standard
UL E9809 / UL E9809
Temperature Rating
90 C
Type
Reducing Splice
Voltage Rating
600 V
Package Dimensions (L x W x H)
4 IN x 4 IN x 3 IN
Package Dimensions (L x W x H)
10.16 cm x 10.16 cm x 7.62 cm
Package Weight (Imperial)
0.140 L
Package Weight (Metric)
0.064 kg
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AL2/0-38

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60548

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54514

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54515

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60985

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How to Install the 60945 Two-Way Reducing Splicer

Instructions for installing and connecting the 60945 two-way reducing splicer using aluminum or copper cables.

Estimated time: 30m

Tools needed:

Wire strippers, Wire brush or emery cloth, Crimping tool (specified in Table 1), Insulating tools (specified in Table 1)

Supplies needed:

ALUMA-SHIELD® Aluminum Joint Compound (if not pre-installed), Shrink tubing or adhesive pad (for insulation)

  1. Prepare the Cable

    Strip the insulation from the cable to the length specified in Table 1. Be careful not to nick the cable strands. Smear a thin layer of ALUMA-SHIELD® Aluminum Joint Compound on the cable. Use a wire brush or emery cloth to clean the cable through the compound to remove surface oxide.

  2. Insert Cable into Splicer

    WARNING: Do not remove compound from the splice barrel. Remove the protective caps from the ends of the splice barrel. Insert the prepared cable into the connector until it stops. The insertion length should approximate the stripped length of the cable.

  3. Crimp the Connection

    CAUTION: Using improper installing dies may result in a malfunctioning connection. Select the correct installing die and the required number of compressions as specified in Table 1. Insert the connector into the die and compress. Start crimping near the center of the connector and work towards the end. Repeat compressions as required.

  4. Finish and Insulate

    After crimping, remove any sharp edges, flashes, or burrs from the connection. Insulate the connection using the methods specified in Table 1, such as shrink tubing or an adhesive pad.

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