ABB - Installation Products 54515 - Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 350 kcmil, Tin Plated, Die Code 71, Die Color Code Red
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ABB - Installation Products

54515

UPC: 786210545158


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Multiplier: 10

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Overview

The ABB Copper Two-Way Splice Connector (SKU 54515) is a high-reliability electrical connector engineered for splicing copper conductors in industrial, utility, and high-voltage applications. Rated for up to 35kV and designed for 350 kcmil stranded copper conductors, this connector ensures secure, low-resistance connections critical for high-performance electrical systems. The tin-plated copper construction provides superior corrosion resistance and maintains optimal conductivity, even in harsh environments. The standard barrel design features an inspection window for visual confirmation of full conductor insertion and internal wire stops to prevent over-insertion. Compliance with UL and CSA certifications (35kV, 90°C) ensures compatibility with Panduit and specified competitor crimping tools and dies, including die code 71 (color-coded red). The long barrel maximizes crimp points, delivering premium wire pull-out strength and mechanical integrity. Ideal for utility substations, industrial power distribution, and renewable energy systems, this connector meets Telcordia NEBS Level 3 standards and is tested for durability in demanding applications. Trust ABB Installation Products for connectors that deliver consistent performance under the most rigorous electrical demands.
  • Rated for up to 35kV with 90°C temperature rating
  • Designed for 350 kcmil stranded copper conductors
  • Tin-plated copper construction for corrosion resistance and conductivity
  • Inspection window for visual confirmation of conductor insertion
  • UL Listed and CSA Certified; compatible with Panduit and competitor crimping tools
  • Die code 71 (color-coded red) for easy identification and tool matching
  • Meets Telcordia NEBS Level 3 standards for reliability in critical applications

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Red
Finish
Tin Plated
Insulation
None
Material
Copper
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809
Standard
UL E9809 / UL E9809
Type
Splice
Voltage Rating
600 V
Package Dimensions (L x W x H)
3.5 IN x 3 IN x 3 IN
Package Dimensions (L x W x H)
8.89 cm x 7.62 cm x 7.62 cm
Package Weight (Imperial)
0.170 L
Package Weight (Metric)
0.077 kg
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How to Install the 54515 Two Way Splicer Connector

This guide provides step-by-step instructions for installing the 54515 Two Way Splicer Connector, ensuring a secure and reliable electrical connection.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush or emery cloth

Supplies needed:

54515 Two Way Splicer Connectors, Cable (250 MCM to 1000 MCM), Insulation cover shrink tubing

  1. Prepare the cable

    Strip the insulation from the cable to the length specified in the installation table. Avoid nicking the cable strands.

  2. Clean the cable end

    Ensure the cable end is clean. Use a wire brush or emery cloth to remove any dirt or oxidation.

  3. Insert and crimp the connector

    Insert the cable into the 54515 connector until it stops. Use the appropriate crimping tool and die to compress the connector, starting near the center and following the markings.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to ensure safety.

  5. Apply insulation

    Use the insulation methods specified in the installation table to cover the connector and ensure a secure and insulated connection.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

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Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.