ABB Installation Products 60548 Two-Way Aluminum Splice Connector, Wire Size 4/0, Die Code 66, Die Color Code White
UPC: 786210605487
Contact for Pricing
Minimum Qty: 5
Multiplier: 5
*Contact for lower quantities*
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- Constructed from high-conductivity aluminum tubing for optimal electrical performance.
- Electro-tin plated for superior corrosion resistance in demanding environments.
- Features a center stop to ensure correct cable installation and secure connection.
- Pre-filled with oxide inhibitor and capped for protection and ease of use.
- cULus Listed and UL486A/B Listed for wire connectors, rated 90°C and 600V/2000V.
Specifications
Color | White |
Connection Type | Splice |
Finish | Tin-Plated |
Material | Aluminum |
Poles | 2 |
Size | 4/0 |
Special Features | For aluminum and copper concentric conductors and compact code aluminum strandings |
Standard | UL E9809 |
Standard | UL E9809 / UL E9809 |
Temperature Rating | 90 C |
Type | Aluminum Splice |
Voltage Rating | 35 kV |
Package Dimensions (L x W x H) | 4 IN x 4 IN x 3 IN |
Package Dimensions (L x W x H) | 10.16 cm x 10.16 cm x 7.62 cm |
Package Weight (Imperial) | 0.140 L |
Package Weight (Metric) | 0.064 kg |

PTO-3/0
Offset Pin Terminal 3/0 AWG All-aluminum Pin Terminals is designed for termination of both aluminum and copper conductors. The pin is offset for use in tight spaces and for ease of installation in side-by-side terminations. The solid pin is made of aluminum and is tin-plated and pre-filled with oxide inhibitor. A cover is provided for quick installation. Rated 600 Volts.
60945
Aluminum Reducing Splice Connector for Copper Wire Size 2/0, Aluminum Wire Size 4/0, Tin Plated, Die Code 66H, Die Color Code White
SA4/0-30
Aluminum Compression Splice, Tin-Plated to inhibit corrosion, high conductivity thick wall aluminum, Factory pre-filled joint compound and sealed with easy pull-out end plug to inhibit corrosion, Panduit and specified competitor die index numbers marked on barrel for proper crimp die selection, Internal solid stop prevents over-insertion of conductor, UL Listed and CSA Certified to 35 KV and temperature rated to 90C when crimped with Panduit and specified competitor crimping tools and dies.
54528
Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 1000 kcmil, Tin Plated, Die Code 125, Die Color Code N/AHow to Install the 60548 Two-Way Splicer
Instructions for installing and wiring the 60548 two-way splicer, ensuring a secure and reliable electrical connection.
Estimated time: 30m
Tools needed:
Wire strippers, Crimping tool (specified in Table 1), Wire brush or emery cloth, Chemical resistant gloves, Safety glasses
Supplies needed:
ALUMA-SHIELD® Aluminum Joint Compound (for aluminum cable), Insulation material (e.g., shrink tubing, adhesive pad, as specified in Table 1)
- Prepare the Cable
Strip the insulation from the cable to the length specified in Table 1. Be careful not to nick the cable strands. For aluminum cable, smear a thin layer of ALUMA-SHIELD® Aluminum Joint Compound on the cable. Clean the cable through the compound to remove surface oxide. Do not remove the compound pre-installed in the splice barrel.
- Insert Cable into Connector
Remove the protective caps from the end of the splice barrels. Insert the prepared cable into the connector until it stops. The insertion length should approximate the stripped length of the cable.
- Crimp the Connection
Refer to Table 1 for the correct installing die and the number of compressions required. Insert the connector into the appropriate die. Compress the connector between the markings, starting near the center and working towards the end. Use of improper installing dies may result in a malfunctioning connection.
- Finish and Insulate
After crimping, remove any sharp edges, flashes, or burrs from the connection. Insulate the connection following the methods specified in Table 1 for your specific product and cable size.
- Safety Precautions
WARNING: Risk of shock. Disconnect power before installation. Do not crimp on energized wires. Wear appropriate chemical resistant gloves, clothing, and safety glasses with side shields or goggles. Ensure installation is performed by a qualified electrician in accordance with national and local electrical codes.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.







