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ABB - Installation Products 58524 - Copper Two-Way Splice, Long Barrel, Max 35kV, 646 kcmil, Length 5.0 Inches, Diameter 1.39 Inches, Tin Plated, Die Code 106, Die Color Code Black
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ABB Installation Products 58524 Copper Two-Way Splice, Long Barrel, Max 35kV, 646 kcmil, Length 5.0 Inches, Diameter…

UPC: 786210585246


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Installation InstructionsSpecification SheetManufacturer Product Website

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Overview

The ABB 58524 Copper Two-Way Splice is a high-reliability electrical connector engineered for medium-voltage power distribution systems. Designed for stranded copper conductors up to 646 kcmil, this splice supports applications requiring up to 35kV, with a temperature rating of 90°C when installed with compatible crimping tools. The long barrel design maximizes crimp points and wire pull-out strength, ensuring mechanical integrity under load. Tin-plated copper construction resists corrosion in harsh environments, while the black die color code (106) and internal wire stops prevent over-insertion and simplify inventory management. Certified by UL and CSA for 35kV service, this splice is ideal for utility, industrial, and commercial installations where long-term reliability is critical. Compatible with Panduit and specified competitor crimping tools, the 58524 meets NEBS Level 3 standards for telecommunications and industrial applications. The 5.0-inch length and 1.39-inch diameter provide ample space for secure crimping, and the two-way design allows for efficient conductor splicing without compromising conductivity.
  • Rated for up to 35kV and 646 kcmil copper conductors
  • Long barrel design maximizes crimp points and wire pull-out strength
  • Tin-plated copper construction resists corrosion in harsh environments
  • Black die color code (106) and internal wire stops for proper installation
  • UL Listed and CSA Certified for 35kV service and 90°C temperature rating

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Black
Finish
Tin Plated
Insulation
None
Material
Copper
Material
Tin Plated Copper
Series
58524
Size
5.0 Inches Length, 1.39 Inches Diameter
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809
Standard
UL E9809 / UL E9809
Type
Splice Connector
Voltage Rating
600 V
Voltage Rating
35 kV
Package Dimensions (L x W x H)
5.25 IN x 4.75 IN x 3.25 IN
Package Dimensions (L x W x H)
13.335 cm x 12.065 cm x 8.255 cm
Package Weight (Imperial)
0.080 L
Package Weight (Metric)
0.036 kg
2 Hole Long Barrel Copper Compression Lug 2/0 AWG - 1/2" Bolt Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. Allows easy inspection of the termination to assure complete cable insertion. Tin-plated to provide corrosion and low contact resistance. Marked with die index and color coded. Listed for 35KV maximum when properly installed. Rated 600V. cULus 486A/B Listed. UL467 Listed on sizes 6 AWG - 3/0 AWG. Temperature rating 90 degrees C.

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2 Hole Long Barrel Copper Compression Lug 2/0 AWG - 1/2" Bolt Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. Allows easy inspection of the termination to assure complete cable insertion. Tin-plated to provide corrosion and low contact resistance. Marked with die index and color coded. Listed for 35KV maximum when properly installed. Rated 600V. cULus 486A/B Listed. UL467 Listed on sizes 6 AWG - 3/0 AWG. Temperature rating 90 degrees C.
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Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size #8 AWG, Length 1.75 Inches, Diameter 0.27 Inch, Tin Plated, Die Code 21, Die Color Code Red
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Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size #6 AWG, Length 1.75 Inches, Diameter 0.31 Inches, Tin Plated, Die Code 24, Die Color Code Blue
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Frequently Asked Questions

What certifications does product 58524 have?

Product 58524 conforms to UL 486 A, UL 486 B, and CSA C22.2 No. 65-18.

What safety standards does product 58524 comply with?

Product 58524 complies with RoHS3 and the European Directive 2011/65.

What is the maximum wire size for product 58524?

The maximum wire size for product 58524 is 2000 kcmil.

What materials are used in product 58524?

Product 58524 is made of high conductivity wrought copper and is electro tin plated.

What is the minimum wire size for product 58524?

The minimum wire size for product 58524 is 8 AWG.

What is the installation requirement for product 58524?

Product 58524 must be installed in accordance with applicable national and local electrical codes.

What is the color-coded identification for product 58524?

Product 58524 features a Color-Keyed® identification system for easy identification.

What are the installation tools compatible with 58524?

Compatible installation tools include TBM6H, TBM12, and BPLT6BSCR among others.

What is the crimp area design of product 58524?

Product 58524 features a chamfered barrel design to maximize the crimp area.

What is the temperature range for product 58524?

The document does not specify a temperature range for product 58524.

How to Install the 58524 Two Way Splicer

Instructions for installing the 58524 Copper Color-Keyed Long Barrel Two Way Splicer for 600V applications.

Estimated time: 15m

Tools needed:

Wire strippers, Wire brush or emery cloth, Crimping tool (appropriate die)

Supplies needed:

58524 Two Way Splicer, Insulating method (e.g., shrink tubing, adhesive pad)

  1. Prepare the cable

    Strip the insulation from the cable to the length specified in the product's table. Ensure the cable strands are not nicked and the cable end is clean. Use a wire brush or emery cloth if necessary.

  2. Insert cable into connector

    Insert the prepared cable end into the 58524 connector until it stops.

  3. Crimp the connector

    Insert the connector into the appropriate die on your crimping tool. Compress the connector between the markings according to the number of compressions specified for your connector and die combination. Ensure you are using the correct installing die as specified in the product's table. WARNING: DO NOT CRIMP ON ENERGIZED WIRES.

  4. Finish the connection

    After crimping, remove any sharp edges, flash, or burrs from the connection. Apply the appropriate insulating method as shown in the product's table.

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