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ABB - Installation Products 54807 - Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size #2 AWG, Length 1.88 Inches, Diameter 0.43 Inches, Tin Plated, Die Code 33, Die Color Code Brown
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ABB Installation Products 54807 Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size #2 AWG, Length 1.88 Inches…

UPC: 786210548074

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Installation InstructionsSpecification SheetManufacturer Product Website

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Multiplier: 25

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Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB Copper Two-Way Splice (SKU 54807) is a high-voltage electrical connector designed for secure, long-lasting splices in medium to heavy-duty applications up to 35kV. Engineered for stranded copper conductors, this splice accommodates #2 AWG wire sizes with a long barrel design that maximizes crimp surface area for enhanced pull-out strength and mechanical integrity. Constructed from high-strength copper alloy and tin-plated for superior corrosion resistance, it maintains optimal conductivity and structural durability in demanding environments. Key specifications include a 1.88-inch length and 0.43-inch diameter, ensuring compatibility with standard crimping tools and conduit systems. Each unit is marked with Die Code 33 (brown color code) for precise die selection and consistent crimp quality in ABB’s crimping tool system. An internal wire stop prevents over-insertion, while an inspection window enables visual verification of full conductor insertion for reliable quality control during installation. This splice is ideal for power distribution systems, substations, and heavy machinery wiring where durable, high-voltage connections are critical. Its robust construction and compatibility with industry-standard tools make it a dependable choice for professionals requiring reliable performance in electrical installations.
  • Accommodates #2 AWG stranded copper conductors
  • Long barrel design for increased crimp surface area and pull-out strength
  • Tin-plated copper alloy for corrosion resistance and conductivity
  • 1.88-inch length, 0.43-inch diameter for standard tool compatibility
  • Die Code 33 (brown) for ABB crimping tool alignment

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Brown
Connection Type
Crimp
Finish
Tin-Plated
Material
Copper
Material
Copper Alloy, Tin Plated
Size
#2 AWG
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809
Standard
UL E9809 / UL E9809
Type
Splice Connector
Voltage Rating
600 V
Voltage Rating
35 kV
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.040 L
Package Weight (Metric)
0.018 kg
StandardBarrel TinnedCopperSplice500MCM Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

SC-500

StandardBarrel TinnedCopperSplice500MCM Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 500 kcmil, Die Set 15CA87R, Die Color Code Brown

54018

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 500 kcmil, Die Set 15CA87R, Die Color Code Brown
Copper butt splice, standard barrel, 500 kcmil cable.

SCS500-6

Copper butt splice, standard barrel, 500 kcmil cable.
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 1 AWG, Length 2.0 Inches, Diameter 0.49 Inch, Tin Plated, Die Code 37, Die Color Code Green

54808

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 1 AWG, Length 2.0 Inches, Diameter 0.49 Inch, Tin Plated, Die Code 37, Die Color Code Green
Copper Two-Way Splice, Long Barrel, Max 35kV, 2/0 AWG, 275/24, Length 2.13 Inches, Tin Plated, Die Code 45, Die Color Code Black

54810

Copper Two-Way Splice, Long Barrel, Max 35kV, 2/0 AWG, 275/24, Length 2.13 Inches, Tin Plated, Die Code 45, Die Color Code Black
Copper Two-Way Splice, Long Barrel, Max 354kV, Wire Size 3/0 AWG, Length 2.25 Inches, Diameter 0.65 Inch, Tin Plated, Die Code Orange, Die Color Code Orange

54811

Copper Two-Way Splice, Long Barrel, Max 354kV, Wire Size 3/0 AWG, Length 2.25 Inches, Diameter 0.65 Inch, Tin Plated, Die Code Orange, Die Color Code Orange
Copper Two-Way Splice, Long Barrel, 35kV Max, Wire Size 250 kcmil, 550/24, Length 3.38 Inches (85.85mm), Tin Plated, Die Code 62, Die Color Code Yellow

54813

Copper Two-Way Splice, Long Barrel, 35kV Max, Wire Size 250 kcmil, 550/24, Length 3.38 Inches (85.85mm), Tin Plated, Die Code 62, Die Color Code Yellow
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 600 kcmil, 444 kcmil Flex, Length 4.25 Inches, Silver Plated, Die Code 94, Die Color Code Green

54820SP

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 600 kcmil, 444 kcmil Flex, Length 4.25 Inches, Silver Plated, Die Code 94, Die Color Code Green

Frequently Asked Questions

What is the cable size range for product 54807?

Product 54807 is designed for wire termination of copper conductors ranging from 2 AWG to 1250 kcmil.

What is the maximum wire size for product 54807?

The maximum wire size for product 54807 is 1250 kcmil.

What materials are used in product 54807?

The product is made of high conductivity wrought copper and is electro tin plated.

What certifications does product 54807 have?

Product 54807 conforms to UL 486 A, UL 486 B, and CSA C22.2 No. 65-18 standards.

What is the minimum wire size for product 54807?

The minimum wire size for product 54807 is 2 AWG.

What are the installation tool requirements?

Installation requires hydraulic tools like TBM6H, TBM12, and battery-operated tools such as BPLT6BSCR.

What safety standards does product 54807 comply with?

It complies with RoHS3, which restricts hazardous substances as per European directives.

What is the design feature of product 54807?

It features a chamfered barrel design to eliminate wire hang-ups and maximize crimp area.

What is the installation requirement for product 54807?

The product must be installed in accordance with applicable national and local electrical codes.

What is the color-coded identification system?

Product 54807 uses a Color-Keyed® identification system for easy recognition.

How to Install the 54807 Two Way Splicer

Instructions for installing the 54807 Copper Color-Keyed Long Barrel Two Way Splicer for 600V applications.

Estimated time: 15m

Tools needed:

Wire strippers, Wire brush or emery cloth, Crimping tool (appropriate die)

Supplies needed:

54807 Two Way Splicer, Insulating method (e.g., shrink tubing, adhesive pad)

  1. Prepare the cable

    Strip the insulation from the cable to the length specified in the product's table. Ensure the cable strands are not nicked and the cable end is clean. Use a wire brush or emery cloth if necessary.

  2. Insert cable into connector

    Insert the prepared cable end into the 54807 connector until it stops.

  3. Crimp the connector

    Insert the connector into the appropriate die on your crimping tool. Compress the connector between the markings according to the number of compressions specified for your connector and die combination. Ensure you are using the correct installing die as specified in the product's table. WARNING: DO NOT CRIMP ON ENERGIZED WIRES.

  4. Finish the connection

    After crimping, remove any sharp edges, flash, or burrs from the connection. Apply the appropriate insulating method as shown in the product's table.

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