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ABB - Installation Products 54805 - Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size #6 AWG, Length 1.75 Inches, Diameter 0.31 Inches, Tin Plated, Die Code 24, Die Color Code Blue
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ABB Installation Products 54805 Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size #6 AWG, Length 1.75 Inches…

UPC: 786210548050


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Overview

The ABB Copper Two-Way Splice, SKU 54805, is engineered for reliable and robust electrical connections in demanding industrial and commercial applications. This long barrel splice is specifically designed for stranded copper conductors, accommodating wire sizes up to #6 AWG. It boasts a maximum voltage rating of 35kV, ensuring suitability for high-voltage systems. The tin-plated finish provides excellent resistance to corrosion, extending the lifespan of the connection. Key features include a long barrel design that maximizes crimp count and enhances wire pull-out strength, along with an inspection window to visually confirm full conductor insertion. This splice is UL Listed and CSA Certified to 35kV and temperature rated to 90°C when crimped with specified tools and dies. It has also been tested by Telcordia to meet NEBS Level 3 standards and is American Bureau of Shipping approved. The blue die color code (Die Code 24) simplifies inventory management and ensures proper tool selection. With a compact length of 1.75 inches and a diameter of 0.31 inches, this splice is practical for installations with limited space. ABB Installation Products delivers durable, high-quality electrical components that adhere to rigorous industry standards. Trust the ABB Copper Two-Way Splice for secure, long-lasting connections in critical infrastructure.
  • Designed for stranded copper conductors up to #6 AWG
  • Maximum voltage rating of 35kV for high-voltage applications
  • Tin-plated for superior corrosion resistance
  • Long barrel design for increased crimp count and pull-out strength
  • UL Listed and CSA Certified to 35kV; 90°C temperature rated

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Blue
Finish
Tin Plated
Insulation
None
Material
Copper
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809
Standard
UL E9809 / UL E9809
Type
Splice Connector
Voltage Rating
600 V
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.020 L
Package Weight (Metric)
0.009 kg
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How to Install the 54805 Two Way Splicer

Instructions for installing the 54805 Copper Color-Keyed Long Barrel Two Way Splicer for 600V applications.

Estimated time: 15m

Tools needed:

Wire strippers, Wire brush or emery cloth, Crimping tool (appropriate die)

Supplies needed:

54805 Two Way Splicer, Insulating method (e.g., shrink tubing, adhesive pad)

  1. Prepare the cable

    Strip the insulation from the cable to the length specified in the product's table. Ensure the cable strands are not nicked and the cable end is clean. Use a wire brush or emery cloth if necessary.

  2. Insert cable into connector

    Insert the prepared cable end into the 54805 connector until it stops.

  3. Crimp the connector

    Insert the connector into the appropriate die on your crimping tool. Compress the connector between the markings according to the number of compressions specified for your connector and die combination. Ensure you are using the correct installing die as specified in the product's table. WARNING: DO NOT CRIMP ON ENERGIZED WIRES.

  4. Finish the connection

    After crimping, remove any sharp edges, flash, or burrs from the connection. Apply the appropriate insulating method as shown in the product's table.

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