ABB - Installation Products 54804 - Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size #8 AWG, Length 1.75 Inches, Diameter 0.27 Inch, Tin Plated, Die Code 21, Die Color Code Red
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ABB - Installation Products

54804

UPC: 786210548043


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Overview

The ABB Copper Two-Way Splice, SKU 54804, is engineered for reliable high-voltage conductor connections. Designed for stranded copper conductors, this splice features a long barrel for enhanced mechanical strength and electrical conductivity, ensuring secure terminations up to 35kV. The tin-plated copper construction provides superior corrosion resistance, vital for long-term performance in industrial and commercial electrical systems. This splice is specifically rated for #8 AWG wire sizes. Its dimensions include a 1.75-inch overall length and a 0.27-inch barrel diameter, making it suitable for applications where space is a consideration. The product is identified by Die Code 21 and a Red color code, facilitating proper crimp die selection when used with compatible Panduit and specified competitor tools and dies. It is UL Listed and CSA Certified to 35kV and temperature rated to 90°C when crimped with appropriate tools. Key specifications include: - Manufacturer: ABB - Installation Products - SKU: 54804 - Wire Size: #8 AWG - Maximum Voltage: 35kV - Barrel Length: 1.75 Inches - Barrel Diameter: 0.27 Inch - Material: Tin-Plated Copper - Die Code: 21 - Color Code: Red - Certifications: UL Listed, CSA Certified - Temperature Rating: 90°C This splice is an essential component for electrical contractors and engineers requiring durable, high-voltage connections for power distribution, substations, and other demanding electrical infrastructure. The long barrel design, combined with an inspection window (as seen in similar Panduit catalog entries for LCC-W type), aids in visually confirming full conductor insertion, ensuring a quality connection. Its construction resists corrosion and delivers premium electrical and mechanical performance.
  • Rated for up to 35kV for high-voltage applications
  • Designed for #8 AWG stranded copper conductors
  • Long barrel design for enhanced mechanical and electrical performance
  • Tin-plated copper construction offers superior corrosion resistance
  • UL Listed and CSA Certified, 90°C temperature rated

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Red
Conductor Range
8-8
Connection Type
Two-Way Splice
Finish
Tin-Plated
Insulation
None
Material
Copper
Material
Copper, Tin Plated
Size
1.75 Inches Length, 0.27 Inch Diameter, #8 AWG
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809
Standard
UL E9809 / UL E9809
Type
Splice Connector
Voltage Rating
600 V
Voltage Rating
35 kV
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.020 L
Package Weight (Metric)
0.009 kg
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Frequently Asked Questions

What is the wire size range for product 54804?

The product 54804 is suitable for wire sizes ranging from 8 AWG to 1250 kcmil.

What is the maximum cable size for product 54804?

The maximum cable size for product 54804 is 1250 kcmil.

Is product 54804 RoHS compliant?

Yes, product 54804 is compliant with RoHS3 and the relevant European directives.

What materials are used in product 54804?

Product 54804 is made of high conductivity wrought copper and is electro tin plated.

What safety standards does product 54804 conform to?

Product 54804 conforms to UL 486 A, UL 486 B, and CSA C22.2 No. 65-18.

What are the installation requirements for product 54804?

Product 54804 must be installed in accordance with applicable national and local electrical codes.

What installation tools are compatible with product 54804?

Compatible installation tools include hydraulic tools like TBM6H and battery-operated tools like BPLT6BSCR.

What is the design feature of product 54804?

Product 54804 features a chamfered barrel design to eliminate wire hang-ups and maximize crimp area.

What is the crimp area of product 54804?

The crimp area of product 54804 is maximized due to its chamfered barrel design.

What is the temperature range for product 54804?

The document does not specify a temperature range for product 54804.

How to Install the 54804 Two Way Splicer

Instructions for installing the 54804 Copper Color-Keyed Long Barrel Two Way Splicer for 600V applications.

Estimated time: 15m

Tools needed:

Wire strippers, Wire brush or emery cloth, Crimping tool (appropriate die)

Supplies needed:

54804 Two Way Splicer, Insulating method (e.g., shrink tubing, adhesive pad)

  1. Prepare the cable

    Strip the insulation from the cable to the length specified in the product's table. Ensure the cable strands are not nicked and the cable end is clean. Use a wire brush or emery cloth if necessary.

  2. Insert cable into connector

    Insert the prepared cable end into the 54804 connector until it stops.

  3. Crimp the connector

    Insert the connector into the appropriate die on your crimping tool. Compress the connector between the markings according to the number of compressions specified for your connector and die combination. Ensure you are using the correct installing die as specified in the product's table. WARNING: DO NOT CRIMP ON ENERGIZED WIRES.

  4. Finish the connection

    After crimping, remove any sharp edges, flash, or burrs from the connection. Apply the appropriate insulating method as shown in the product's table.

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