UPC: 786210548043
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Overview
- Rated for up to 35kV for high-voltage applications
- Designed for #8 AWG stranded copper conductors
- Long barrel design for enhanced mechanical and electrical performance
- Tin-plated copper construction offers superior corrosion resistance
- UL Listed and CSA Certified, 90°C temperature rated
Specifications
Application | Applications certified to 600 V and recommended up to 35 kVÂ¥ |
Application | Applications certified to 600 V and recommended up to 35 kV¥ |
Color | Red |
Conductor Range | 8-8 |
Connection Type | Two-Way Splice |
Finish | Tin-Plated |
Insulation | None |
Material | Copper |
Material | Copper, Tin Plated |
Size | 1.75 Inches Length, 0.27 Inch Diameter, #8 AWG |
Special Features | Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost |
Standard | UL E9809 |
Standard | UL E9809 / UL E9809 |
Type | Splice Connector |
Voltage Rating | 600 V |
Voltage Rating | 35 kV |
Package Dimensions (L x W x H) | 3.3 IN x 2.8 IN x 2.3 IN |
Package Dimensions (L x W x H) | 8.382 cm x 7.112 cm x 5.842 cm |
Package Weight (Imperial) | 0.020 L |
Package Weight (Metric) | 0.009 kg |

2RAA
Nylon Insulated Aircraft Splice, Length 1.52 Inches, Width .25 Inches, Wire Range #22-#18 AWG, Color Red, Copper, Tin Plated
L810
1 Hole Long Barrel Copper Compression Lug 8 AWG - 10 Bolt Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. They are tin-plated to provide corrosion low contact resistance. Marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed and to cable manufacturer instructions. Temperature rating 90 degrees C. .
54805
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size #6 AWG, Length 1.75 Inches, Diameter 0.31 Inches, Tin Plated, Die Code 24, Die Color Code Blue
54806
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size #4 AWG, Length 1.75 Inches, Diameter 0.39 Inches, Tin Plated, Die Code 29, Die Color Code Gray
54807
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size #2 AWG, Length 1.88 Inches, Diameter 0.43 Inches, Tin Plated, Die Code 33, Die Color Code Brown
54808
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 1 AWG, Length 2.0 Inches, Diameter 0.49 Inch, Tin Plated, Die Code 37, Die Color Code GreenFrequently Asked Questions
What is the wire size range for product 54804?
The product 54804 is suitable for wire sizes ranging from 8 AWG to 1250 kcmil.
What is the maximum cable size for product 54804?
The maximum cable size for product 54804 is 1250 kcmil.
Is product 54804 RoHS compliant?
Yes, product 54804 is compliant with RoHS3 and the relevant European directives.
What materials are used in product 54804?
Product 54804 is made of high conductivity wrought copper and is electro tin plated.
What safety standards does product 54804 conform to?
Product 54804 conforms to UL 486 A, UL 486 B, and CSA C22.2 No. 65-18.
What are the installation requirements for product 54804?
Product 54804 must be installed in accordance with applicable national and local electrical codes.
What installation tools are compatible with product 54804?
Compatible installation tools include hydraulic tools like TBM6H and battery-operated tools like BPLT6BSCR.
What is the design feature of product 54804?
Product 54804 features a chamfered barrel design to eliminate wire hang-ups and maximize crimp area.
What is the crimp area of product 54804?
The crimp area of product 54804 is maximized due to its chamfered barrel design.
What is the temperature range for product 54804?
The document does not specify a temperature range for product 54804.
How to Install the 54804 Two Way Splicer
Instructions for installing the 54804 Copper Color-Keyed Long Barrel Two Way Splicer for 600V applications.
Estimated time: 15m
Tools needed:
Wire strippers, Wire brush or emery cloth, Crimping tool (appropriate die)
Supplies needed:
54804 Two Way Splicer, Insulating method (e.g., shrink tubing, adhesive pad)
- Prepare the cable
Strip the insulation from the cable to the length specified in the product's table. Ensure the cable strands are not nicked and the cable end is clean. Use a wire brush or emery cloth if necessary.
- Insert cable into connector
Insert the prepared cable end into the 54804 connector until it stops.
- Crimp the connector
Insert the connector into the appropriate die on your crimping tool. Compress the connector between the markings according to the number of compressions specified for your connector and die combination. Ensure you are using the correct installing die as specified in the product's table. WARNING: DO NOT CRIMP ON ENERGIZED WIRES.
- Finish the connection
After crimping, remove any sharp edges, flash, or burrs from the connection. Apply the appropriate insulating method as shown in the product's table.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.




