ABB - Installation Products 54812 - Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 4/0 AWG, Length 2.75 Inches, Tin Plated, Die Code 54, Die Color Code Purple
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ABB - Installation Products

54812

UPC: 786210548128


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Installation InstructionsSpecification SheetManufacturer Product Website

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Minimum Qty: 10

Multiplier: 10

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Overview

The ABB Copper Two-Way Splice (SKU: 54812) is a high-performance electrical connector designed for reliable splicing of copper conductors in industrial and utility applications. Rated for up to 35kV, this splice ensures secure and efficient connections for high-voltage systems. The long barrel design provides superior mechanical strength and electrical conductivity, while the tin-plated finish enhances corrosion resistance. Suitable for wire sizes up to 4/0 AWG, this splice is ideal for power distribution, transmission, and industrial wiring projects. The purple die color code and die code 54 make it easy to identify and inventory. Trust ABB Installation Products for durable, high-quality electrical components that meet stringent industry standards.
  • High-voltage rated up to 35kV for demanding industrial applications
  • Copper construction with tin plating for superior conductivity and corrosion resistance
  • Long barrel design ensures secure and reliable two-way splicing
  • Compatible with wire sizes up to 4/0 AWG for versatile use
  • Purple die color code and die code 54 for easy identification

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Purple
Conductor Range
4/0-4/0 AWG
Finish
Tin Plated
Insulation
None
Material
Copper
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809, CSA 4503
Standard
UL E9809, CSA 4503 / UL E9809, CSA 4503
Type
Splice Connector
Voltage Rating
600 V
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.120 L
Package Weight (Metric)
0.054 kg
Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 4/0 AWG, Tin Plated, Die Code 54, Die Color Code Purple

54512

Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 4/0 AWG, Tin Plated, Die Code 54, Die Color Code Purple
Standard Barrel Tinned Copper Splice 4/0 AWG: Standard Barrel Tinned Copper Splices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

SC-4/0

Standard Barrel Tinned Copper Splice 4/0 AWG: Standard Barrel Tinned Copper Splices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
Copper metric butt splice, standard barrel, 95mm wire.

SCMS95-Q

Copper metric butt splice, standard barrel, 95mm wire.
Copper Two-Way Splice, Long Barrel, 35kV Max, Wire Size 250 kcmil, 550/24, Length 3.38 Inches (85.85mm), Tin Plated, Die Code 62, Die Color Code Yellow

54813

Copper Two-Way Splice, Long Barrel, 35kV Max, Wire Size 250 kcmil, 550/24, Length 3.38 Inches (85.85mm), Tin Plated, Die Code 62, Die Color Code Yellow
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 600 kcmil, 444 kcmil Flex, Length 4.25 Inches, Silver Plated, Die Code 94, Die Color Code Green

54820SP

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 600 kcmil, 444 kcmil Flex, Length 4.25 Inches, Silver Plated, Die Code 94, Die Color Code Green
Copper Two-Way Splice, Long Barrel, Max 35kV, 400 kcmil, Length 3.75 Inches, Diameter 0.98 Inch, Silver Plated, Die Code 76, Die Color Code Blue

54816SP

Copper Two-Way Splice, Long Barrel, Max 35kV, 400 kcmil, Length 3.75 Inches, Diameter 0.98 Inch, Silver Plated, Die Code 76, Die Color Code Blue
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 750 kcmil, Length 4.75 Inches (120.65mm), Tin Plated, Die Code 106

54823

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 750 kcmil, Length 4.75 Inches (120.65mm), Tin Plated, Die Code 106
Copper Two-Way Splice, Long Barrel, Wire Size 300 kcmil, Length 3.5 Inches, Diameter 0.87 Inches, Tin Plate, Die Code 66, Die Color Code White

54814

Copper Two-Way Splice, Long Barrel, Wire Size 300 kcmil, Length 3.5 Inches, Diameter 0.87 Inches, Tin Plate, Die Code 66, Die Color Code White

Frequently Asked Questions

What is the cable size range for product 54812?

Product 54812 is suitable for wire sizes from 4/0 AWG to 450 kcmil.

What is the maximum wire size for product 54812?

The maximum wire size for product 54812 is 450 kcmil.

What materials are used in product 54812?

Product 54812 is made from high conductivity wrought copper and is electro tin plated.

What are the safety certifications for product 54812?

Product 54812 conforms to UL 486 A, UL 486 B, and CSA C22.2 No. 65-18 standards.

Is product 54812 compliant with RoHS?

Yes, product 54812 complies with RoHS3, adhering to the European Directive 2011/65 and Commission Delegated Directive 2015/863.

What installation tools are compatible with product 54812?

Compatible installation tools include hydraulic tools like TBM6H and battery-operated tools like BPLT6BSCR.

What is the crimp area design of product 54812?

Product 54812 features a chamfered barrel design that helps eliminate wire hang-ups and maximizes crimp area.

What is the installation requirement for product 54812?

Product 54812 must be installed in accordance with applicable national and local electrical codes.

What is the color-coded identification for product 54812?

Product 54812 is identified with a purple color band.

What is the temperature range for product 54812?

The document does not specify a temperature range for product 54812.

How to Install the 54812 Two Way Splicer

Instructions for installing the 54812 Copper Color-Keyed Long Barrel Two Way Splicer for 600V applications.

Estimated time: 15m

Tools needed:

Wire strippers, Wire brush or emery cloth, Crimping tool (appropriate die)

Supplies needed:

54812 Two Way Splicer, Insulating method (e.g., shrink tubing, adhesive pad)

  1. Prepare the cable

    Strip the insulation from the cable to the length specified in the product's table. Ensure the cable strands are not nicked and the cable end is clean. Use a wire brush or emery cloth if necessary.

  2. Insert cable into connector

    Insert the prepared cable end into the 54812 connector until it stops.

  3. Crimp the connector

    Insert the connector into the appropriate die on your crimping tool. Compress the connector between the markings according to the number of compressions specified for your connector and die combination. Ensure you are using the correct installing die as specified in the product's table. WARNING: DO NOT CRIMP ON ENERGIZED WIRES.

  4. Finish the connection

    After crimping, remove any sharp edges, flash, or burrs from the connection. Apply the appropriate insulating method as shown in the product's table.

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