ABB - Installation Products 54512 - Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 4/0 AWG, Tin Plated, Die Code 54, Die Color Code Purple
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ABB - Installation Products

54512

UPC: 786210545127


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Multiplier: 10

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Overview

The ABB Copper Two-Way Splice Connector, SKU 54512, is engineered for reliable high-voltage splicing of copper conductors. Rated for up to 35kV and 90°C, this connector ensures secure and efficient connections in demanding industrial power distribution systems. Constructed from tin-plated copper, it offers excellent conductivity and corrosion resistance. The standard barrel design is suitable for wire sizes up to 4/0 AWG stranded copper conductors. A key feature is the color-coded barrel marked with Panduit and competitor die index numbers, specifically Die Code 54 (Purple), for precise crimp die selection. An inspection window allows for visual confirmation of full conductor insertion, ensuring a quality connection. This connector meets Telcordia NEBS Level 3 testing and is American Bureau of Shipping approved, underscoring its suitability for critical infrastructure. When crimped with specified tools and dies, it achieves UL Listed and CSA Certified performance. Ideal for power distribution, industrial machinery, and electrical infrastructure projects requiring robust and durable high-voltage splices.
  • Rated for up to 35kV and 90°C for high-voltage applications.
  • Tin-plated copper construction for superior conductivity and corrosion resistance.
  • Standard barrel design accommodates up to 4/0 AWG stranded copper conductors.
  • Color-coded barrel (Purple, Die Code 54) for easy die selection.
  • Features an inspection window for visual confirmation of conductor insertion.

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Purple
Conductor Range
4/0-4/0 AWG
Finish
Tin Plated
Insulation
None
Material
Copper
Size
4/0 AWG
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809
Standard
UL E9809 / UL E9809
Type
Splice
Voltage Rating
600 V
Voltage Rating
35 kV
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.080 L
Package Weight (Metric)
0.036 kg
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Frequently Asked Questions

What is the cable size range for product 54512?

Product 54512 accommodates cable sizes from 8 AWG to 1250 kcmil.

What is the maximum wire size for product 54512?

The maximum wire size for product 54512 is 4/0 AWG.

What materials are used in product 54512?

The product is made of high conductivity wrought aluminum and is electro tin plated.

What are the safety certifications for product 54512?

Product 54512 conforms to UL 486 A, UL 486 B, and CSA C22.2 No. 65-18.

What is the installation requirement for product 54512?

Product 54512 must be installed in accordance with applicable national and local electrical codes.

What installation tools are compatible with product 54512?

Compatible installation tools include hydraulic tools like TBM6H and battery-operated tools like BPLT6BSCR.

Are there any environmental compliance standards for product 54512?

Yes, it complies with RoHS3 and the European Directive 2011/65.

What is the color identification system used in product 54512?

Product 54512 uses a Color-Keyed® identification system for easy identification.

What is the crimp area design of product 54512?

It features a chamfered barrel design that helps eliminate wire hang-ups and maximizes crimp area.

What is the recommended maintenance for product 54512?

Regular inspection for corrosion and ensuring proper installation are recommended maintenance practices.

How to Install the 54512 Two Way Splicer Connector

This guide provides step-by-step instructions for installing the 54512 Two Way Splicer Connector for copper cables.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush

Supplies needed:

54512 Two Way Splicer Connectors, Cable of appropriate size, Insulation materials

  1. Prepare the cable

    Strip the insulation from the cable to the specified length using wire strippers. Ensure not to nick the cable strands.

  2. Clean the cable ends

    Clean the cable ends with a wire brush or emery cloth to ensure they are free of debris and oxidation.

  3. Insert the cable into the connector

    Insert the prepared cable into the 54512 connector until it stops. Ensure a snug fit.

  4. Crimp the connector

    Using the appropriate crimping tool, compress the connector between the markings, starting near the center. Refer to the installation die table for the correct number of compressions.

  5. Remove sharp edges

    After crimping, remove any sharp edges, flash, or burrs from the connector to ensure safety and proper insulation.

  6. Insulate the connection

    Apply insulation as recommended in the installation instructions to protect the connection from environmental factors.

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