ABB - Installation Products 54820SP - Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 600 kcmil, 444 kcmil Flex, Length 4.25 Inches, Silver Plated, Die Code 94, Die Color Code Green
ABB - Installation Products

54820SP

UPC: 786210716466

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Overview

The ABB 54820SP is a high-quality copper two-way splice designed for robust electrical connections in demanding industrial and utility applications. This splice features a long barrel construction, providing ample surface area for secure conductor termination. Rated for a maximum of 35kV, it is suitable for high-voltage systems where reliability is paramount. The connector is manufactured from premium copper, ensuring excellent conductivity, and is silver-plated to offer superior corrosion resistance and enhanced electrical performance, particularly in harsh environments. It is engineered to accommodate wire sizes up to 600 kcmil for solid conductors and 444 kcmil for flexible conductors, minimizing inventory needs for a wide range of large gauge wires. The two-way splice design facilitates efficient installation. Identified by its green die color code (94), this splice ensures easy and accurate application. The overall length of the splice is 4.25 inches, providing sufficient space for proper crimping and connection. This product is ideal for utility substations, industrial power distribution, and other critical electrical infrastructure projects requiring durable and dependable splices. The ABB 54820SP is built to meet stringent electrical standards, offering long-term operational integrity. Its robust construction and material composition contribute to its suitability for applications where consistent electrical performance and mechanical strength are essential.
  • Copper two-way splice for reliable electrical connections
  • Rated for maximum 35kV applications
  • Accommodates wire sizes up to 600 kcmil (solid) and 444 kcmil (flex)
  • Silver-plated copper construction for superior conductivity and corrosion resistance
  • Long barrel design with 4.25-inch length for secure termination

Specifications

Color
Green
Finish
Silver Plated
Material
Copper
Type
Splice
Voltage Rating
35 kV
Package Dimensions (L x W x H)
5 IN x 4.5 IN x 3 IN
Package Dimensions (L x W x H)
12.7 cm x 11.43 cm x 7.62 cm
Package Weight (Imperial)
0.370 L
Package Weight (Metric)
0.168 kg
Long Barrel Two-Way Copper Splice, For Code and Navy Copper Cable, Splice, Silver Plated, Cable Size AWG 1 STR, Navy 75 (37), Length 2-7/8 inch, Diameter 15/32 inch, Green, Die Code 37

271-30630-5

Long Barrel Two-Way Copper Splice, For Code and Navy Copper Cable, Splice, Silver Plated, Cable Size AWG 1 STR, Navy 75 (37), Length 2-7/8 inch, Diameter 15/32 inch, Green, Die Code 37
2Hole Long Barrel Copper Compression Lug600 MCM-3/8" Bolt Long Barrel Copper Compression Lugs is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

L600N-38

2Hole Long Barrel Copper Compression Lug600 MCM-3/8" Bolt Long Barrel Copper Compression Lugs is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
Copper butt splice, standard barrel, 600 kcmil cable.

SCS600-6

Copper butt splice, standard barrel, 600 kcmil cable.
Copper Two-Way Splice, Long Barrel, Max 35kV, 400 kcmil, Length 3.75 Inches, Diameter 0.98 Inch, Silver Plated, Die Code 76, Die Color Code Blue

54816SP

Copper Two-Way Splice, Long Barrel, Max 35kV, 400 kcmil, Length 3.75 Inches, Diameter 0.98 Inch, Silver Plated, Die Code 76, Die Color Code Blue
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 750 kcmil, Length 4.75 Inches (120.65mm), Tin Plated, Die Code 106

54823

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 750 kcmil, Length 4.75 Inches (120.65mm), Tin Plated, Die Code 106
Copper Two-Way Splice, Long Barrel, Wire Size 300 kcmil, Length 3.5 Inches, Diameter 0.87 Inches, Tin Plate, Die Code 66, Die Color Code White

54814

Copper Two-Way Splice, Long Barrel, Wire Size 300 kcmil, Length 3.5 Inches, Diameter 0.87 Inches, Tin Plate, Die Code 66, Die Color Code White
Copper Two-Way Splice, Long Barrel, Max 35kV, 350 kcmil, Tin Plated, Die Code 71, Die Color Code Red

54815

Copper Two-Way Splice, Long Barrel, Max 35kV, 350 kcmil, Tin Plated, Die Code 71, Die Color Code Red
Copper Two-Way Splice, Long Barrel, Max 35kV, 500 kcmil, 925/24 Tin Plated, Die Code 87, Die Color Code Brown

54818

Copper Two-Way Splice, Long Barrel, Max 35kV, 500 kcmil, 925/24 Tin Plated, Die Code 87, Die Color Code Brown

How to Install the 54820SP Two Way Splicer

Instructions for installing the 54820SP Copper Color-Keyed Long Barrel Two Way Splicer for 600V applications.

Estimated time: 15m

Tools needed:

Wire strippers, Wire brush or emery cloth, Crimping tool (appropriate die)

Supplies needed:

54820SP Two Way Splicer, Insulating method (e.g., shrink tubing, adhesive pad)

  1. Prepare the cable

    Strip the insulation from the cable to the length specified in the product's table. Ensure the cable strands are not nicked and the cable end is clean. Use a wire brush or emery cloth if necessary.

  2. Insert cable into connector

    Insert the prepared cable end into the 54820SP connector until it stops.

  3. Crimp the connector

    Insert the connector into the appropriate die on your crimping tool. Compress the connector between the markings according to the number of compressions specified for your connector and die combination. Ensure you are using the correct installing die as specified in the product's table. WARNING: DO NOT CRIMP ON ENERGIZED WIRES.

  4. Finish the connection

    After crimping, remove any sharp edges, flash, or burrs from the connection. Apply the appropriate insulating method as shown in the product's table.

Frequently Asked Questions about ABB - Installation Products

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Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.