ABB - Installation Products 54816SP - Copper Two-Way Splice, Long Barrel, Max 35kV, 400 kcmil, Length 3.75 Inches, Diameter 0.98 Inch, Silver Plated, Die Code 76, Die Color Code Blue
ABB - Installation Products

54816SP

UPC: 786210716459


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Overview

The ABB 54816SP is a high-conductivity copper two-way splice designed for reliable electrical connections in industrial and utility applications. This long barrel splice is rated for a maximum of 35kV and accommodates copper conductors up to 400 kcmil, making it ideal for high-voltage power distribution and transmission systems. The splice features a silver-plated finish for superior conductivity and corrosion resistance, ensuring long-term performance in demanding environments. Key specifications include an overall length of 3.75 inches and a diameter of 0.98 inches, providing a secure and durable connection. The 54816SP is identified by Die Code 76 and features a blue die color code for easy identification and inventory management. Constructed from high-conductivity wrought copper with an electro tin-plated finish, this splice meets stringent performance standards, including UL 486 A, UL 486 B, and CSA C22.2 No. 65-18 certifications. Compatible with a range of installation tools, the 54816SP can be installed using hydraulic tools such as the TBM6H, TBM12, or battery-operated tools like the BPLT6BSCR. The chamfered barrel design eliminates wire hang-ups and maximizes crimp area, ensuring efficient and reliable terminations. This splice is part of ABB's comprehensive range of installation products, known for their quality and performance in critical electrical applications.
  • Rated for 35kV maximum voltage and 400 kcmil copper conductors
  • Silver-plated finish for superior conductivity and corrosion resistance
  • Long barrel design with chamfered edges for easy wire insertion and maximum crimp area
  • Die Code 76 with blue color code for easy identification and inventory management
  • Meets UL 486 A, UL 486 B, and CSA C22.2 No. 65-18 certifications

Specifications

Color
Blue
Conductor Range
400-400 AWG
Connection Type
Splice
Finish
Silver Plated
Insulation
None
Material
Copper
Material
Copper, Silver Plated
Size
400 kcmil | Length: 3.75 Inches, Diameter: 0.98 Inch
Type
Splice Connector
Voltage Rating
35 kV
Package Dimensions (L x W x H)
4 IN x 4 IN x 3 IN
Package Dimensions (L x W x H)
10.16 cm x 10.16 cm x 7.62 cm
Package Weight (Imperial)
0.290 L
Package Weight (Metric)
0.132 kg
Long Barrel Two-Way Copper Splice, For Code and Navy Copper Cable, Splice, Silver Plated, Cable Size AWG 400 mcm, Navy 400(127), Length 4-13/16 inch, Diameter 31/32 inch, Blue, Die Code 76 or 76H

271-30630-13

Long Barrel Two-Way Copper Splice, For Code and Navy Copper Cable, Splice, Silver Plated, Cable Size AWG 400 mcm, Navy 400(127), Length 4-13/16 inch, Diameter 31/32 inch, Blue, Die Code 76 or 76H
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C-6

Long Barrel TinnedCopperSplice6 AWG Long Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
Copper butt splice, long barrel, 400 kcmil cable.

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54823

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Copper Two-Way Splice, Long Barrel, Wire Size 300 kcmil, Length 3.5 Inches, Diameter 0.87 Inches, Tin Plate, Die Code 66, Die Color Code White

54814

Copper Two-Way Splice, Long Barrel, Wire Size 300 kcmil, Length 3.5 Inches, Diameter 0.87 Inches, Tin Plate, Die Code 66, Die Color Code White
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54815

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54818

Copper Two-Way Splice, Long Barrel, Max 35kV, 500 kcmil, 925/24 Tin Plated, Die Code 87, Die Color Code Brown

Frequently Asked Questions

What voltage rating does the 54816SP support?

The ABB 54816SP is rated for a maximum of 35kV, making it suitable for high-voltage applications.

What conductor sizes are compatible with the 54816SP?

This splice accommodates copper conductors up to 400 kcmil, as specified in the product documentation.

What is the material and finish of the 54816SP?

The splice is made from high-conductivity wrought copper with an electro tin-plated finish for enhanced conductivity and corrosion resistance.

What certifications does the 54816SP meet?

The 54816SP complies with UL 486 A, UL 486 B, and CSA C22.2 No. 65-18 standards.

What is the Die Code and color for the 54816SP?

The 54816SP is identified by Die Code 76 and features a blue die color code for easy identification.

What are the physical dimensions of the 54816SP?

The splice has an overall length of 3.75 inches and a diameter of 0.98 inches.

What installation tools are compatible with the 54816SP?

The splice can be installed using hydraulic tools such as TBM6H or battery-operated tools like BPLT6BSCR.

What is the barrel design of the 54816SP?

The splice features a chamfered barrel design to eliminate wire hang-ups and maximize crimp area.

How to Install the 54816SP Two Way Splicer

Instructions for installing the 54816SP Copper Color-Keyed Long Barrel Two Way Splicer for 600V applications.

Estimated time: 15m

Tools needed:

Wire strippers, Wire brush or emery cloth, Crimping tool (appropriate die)

Supplies needed:

54816SP Two Way Splicer, Insulating method (e.g., shrink tubing, adhesive pad)

  1. Prepare the cable

    Strip the insulation from the cable to the length specified in the product's table. Ensure the cable strands are not nicked and the cable end is clean. Use a wire brush or emery cloth if necessary.

  2. Insert cable into connector

    Insert the prepared cable end into the 54816SP connector until it stops.

  3. Crimp the connector

    Insert the connector into the appropriate die on your crimping tool. Compress the connector between the markings according to the number of compressions specified for your connector and die combination. Ensure you are using the correct installing die as specified in the product's table. WARNING: DO NOT CRIMP ON ENERGIZED WIRES.

  4. Finish the connection

    After crimping, remove any sharp edges, flash, or burrs from the connection. Apply the appropriate insulating method as shown in the product's table.

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