ABB - Installation Products 54823 - Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 750 kcmil, Length 4.75 Inches (120.65mm), Tin Plated, Die Code 106
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ABB - Installation Products

54823

UPC: 786210548234

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Overview

The ABB Copper Two-Way Splice (SKU 54823) is a heavy-duty electrical connector engineered for high-voltage power distribution systems. Designed for medium to high-voltage installations up to 35kV, this splice accommodates large conductor sizes up to 750 kcmil, making it ideal for demanding industrial and utility applications where reliable electrical connectivity is critical. Constructed from high-conductivity wrought copper with an electro tin plate finish, this splice provides superior corrosion resistance and stable electrical performance in harsh environmental conditions. The long barrel design ensures maximum mechanical strength and electrical integrity, while the bidirectional configuration allows connections from either end for simplified installation in tight spaces or complex wiring layouts. Key specifications include a 4.75-inch (120.65mm) length, providing ample contact area for secure crimping and long-term stability. Proper installation requires die code 106, ensuring a precise crimp that meets industry standards for mechanical and electrical performance. This splice is part of ABB's Two-Way Splice Connector series, designed for long barrel applications ranging from 600V to 35kV. Applications include power distribution systems, substations, industrial machinery, and utility installations where high-voltage connectivity is required. The splice's robust construction and high-conductivity copper material ensure reliable operation in critical infrastructure, maintaining stable electrical performance over time even in challenging conditions.
  • Accommodates conductor sizes up to 750 kcmil
  • Rated for maximum operating voltage of 35kV
  • Long barrel design for maximum mechanical strength and electrical integrity
  • Bidirectional configuration for simplified installation
  • Electro tin plate finish for superior corrosion resistance
  • 4.75-inch (120.65mm) length with ample contact area for secure crimping
  • Requires die code 106 for precise crimping per industry standards

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Black
Finish
Tin-Plated
Material
Copper
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809, CSA 4503
Standard
UL E9809, CSA 4503 / UL E9809, CSA 4503
Type
Splice Connector
Voltage Rating
600 V
Package Dimensions (L x W x H)
5 IN x 4.5 IN x 3 IN
Package Dimensions (L x W x H)
12.7 cm x 11.43 cm x 7.62 cm
Package Weight (Imperial)
0.780 L
Package Weight (Metric)
0.354 kg
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How to Install the 54823 Two Way Splicer

Instructions for installing the 54823 Copper Color-Keyed Long Barrel Two Way Splicer for 600V applications.

Estimated time: 15m

Tools needed:

Wire strippers, Wire brush or emery cloth, Crimping tool (appropriate die)

Supplies needed:

54823 Two Way Splicer, Insulating method (e.g., shrink tubing, adhesive pad)

  1. Prepare the cable

    Strip the insulation from the cable to the length specified in the product's table. Ensure the cable strands are not nicked and the cable end is clean. Use a wire brush or emery cloth if necessary.

  2. Insert cable into connector

    Insert the prepared cable end into the 54823 connector until it stops.

  3. Crimp the connector

    Insert the connector into the appropriate die on your crimping tool. Compress the connector between the markings according to the number of compressions specified for your connector and die combination. Ensure you are using the correct installing die as specified in the product's table. WARNING: DO NOT CRIMP ON ENERGIZED WIRES.

  4. Finish the connection

    After crimping, remove any sharp edges, flash, or burrs from the connection. Apply the appropriate insulating method as shown in the product's table.

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