ABB - Installation Products 54811 - Copper Two-Way Splice, Long Barrel, Max 354kV, Wire Size 3/0 AWG, Length 2.25 Inches, Diameter 0.65 Inch, Tin Plated, Die Code Orange, Die Color Code Orange
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ABB - Installation Products

54811

UPC: 786210548111

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Installation InstructionsSpecification SheetManufacturer Product Website

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Overview

The ABB Copper Two-Way Splice, SKU 54811, is engineered for high-voltage conductor connections in demanding industrial and utility environments. This splice features a long barrel design for robust termination, accommodating a 3/0 AWG copper conductor size. With a maximum voltage rating of 354kV, it ensures reliable power transmission in critical infrastructure. The construction utilizes tin-plated copper, providing excellent conductivity and resistance to corrosion, which is essential for long-term performance and durability. The overall length of the splice is 2.25 inches, with a diameter of 0.65 inches. Identification and inventory management are simplified by the distinct orange die code and color marking. This connector is suitable for applications requiring secure and efficient splicing of copper conductors in high-voltage systems. The catalog data indicates that ABB offers a range of connectors, including those for copper conductors from #8 AWG to 600 kcmil, and specifies compatibility with various crimping tools and die codes. While this specific model is rated to 354kV, other ABB connectors in the catalog are listed with different voltage ratings, such as 600V for certain butt splices and 35kV for others, highlighting the breadth of ABB's power connector solutions. The tin-plated copper construction is a standard feature across many ABB connectors designed for superior electrical performance and environmental resilience. The orange die code is a key identifier for proper tool and die selection during installation, ensuring a secure and compliant crimp. This product is a vital component for maintaining the integrity and efficiency of high-voltage electrical networks.
  • High-voltage two-way splice for copper conductors
  • Maximum voltage rating of 354kV
  • Accommodates 3/0 AWG wire size
  • Durable tin-plated copper construction
  • Orange die code for easy identification

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Orange
Conductor Range
3/0-3/0
Finish
Tin-Plated
Insulation
None
Material
Copper
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809, CSA 4503
Standard
UL E9809, CSA 4503 / UL E9809, CSA 4503
Type
Splice Connector
Voltage Rating
600 V
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.090 L
Package Weight (Metric)
0.041 kg
2Hole Short Barrel Copper Compression Lug for Flexible Copper Cable3/0AWG - 1/2" Bolt Compression lugs for flexible copper cables are connects that have a gentle, continuous flared end to ensure ease of cable insertion of flexible and extra flexible cables such as locomotive, welding, mining cable and more. The flared end also reduces pressure on the cable strands after installation and protects them from chafing and breakage as a result of cable movement. Tin-plated for corrosion resistance. Rated 600 volts for copper cables only. Single mounting hole.

GL30NB

2Hole Short Barrel Copper Compression Lug for Flexible Copper Cable3/0AWG - 1/2" Bolt Compression lugs for flexible copper cables are connects that have a gentle, continuous flared end to ensure ease of cable insertion of flexible and extra flexible cables such as locomotive, welding, mining cable and more. The flared end also reduces pressure on the cable strands after installation and protects them from chafing and breakage as a result of cable movement. Tin-plated for corrosion resistance. Rated 600 volts for copper cables only. Single mounting hole.
Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 3/0 AWG, Tin Plated, Die Code 50, Die Color Code Orange

54511

Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 3/0 AWG, Tin Plated, Die Code 50, Die Color Code Orange
The SCS3/0-X Copper Compression Lug Lug, standard barrel, has color-coded barrels marked with Panduit and specified competitor die index numbers for proper crimp die selection. An inspection window aids to visually assure full conductor insertion, and the tin-plate material helps to inhibit corrosion. UL Listed and CSA Certified to 35 KV and temperature rated to 90 C.

SCS3/0-X

The SCS3/0-X Copper Compression Lug Lug, standard barrel, has color-coded barrels marked with Panduit and specified competitor die index numbers for proper crimp die selection. An inspection window aids to visually assure full conductor insertion, and the tin-plate material helps to inhibit corrosion. UL Listed and CSA Certified to 35 KV and temperature rated to 90 C.
Copper Two-Way Splice, Long Barrel, 35kV Max, Wire Size 250 kcmil, 550/24, Length 3.38 Inches (85.85mm), Tin Plated, Die Code 62, Die Color Code Yellow

54813

Copper Two-Way Splice, Long Barrel, 35kV Max, Wire Size 250 kcmil, 550/24, Length 3.38 Inches (85.85mm), Tin Plated, Die Code 62, Die Color Code Yellow
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 600 kcmil, 444 kcmil Flex, Length 4.25 Inches, Silver Plated, Die Code 94, Die Color Code Green

54820SP

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 600 kcmil, 444 kcmil Flex, Length 4.25 Inches, Silver Plated, Die Code 94, Die Color Code Green
Copper Two-Way Splice, Long Barrel, Max 35kV, 400 kcmil, Length 3.75 Inches, Diameter 0.98 Inch, Silver Plated, Die Code 76, Die Color Code Blue

54816SP

Copper Two-Way Splice, Long Barrel, Max 35kV, 400 kcmil, Length 3.75 Inches, Diameter 0.98 Inch, Silver Plated, Die Code 76, Die Color Code Blue
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 750 kcmil, Length 4.75 Inches (120.65mm), Tin Plated, Die Code 106

54823

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 750 kcmil, Length 4.75 Inches (120.65mm), Tin Plated, Die Code 106
Copper Two-Way Splice, Long Barrel, Wire Size 300 kcmil, Length 3.5 Inches, Diameter 0.87 Inches, Tin Plate, Die Code 66, Die Color Code White

54814

Copper Two-Way Splice, Long Barrel, Wire Size 300 kcmil, Length 3.5 Inches, Diameter 0.87 Inches, Tin Plate, Die Code 66, Die Color Code White

How to Install the 54811 Two Way Splicer

Instructions for installing the 54811 Copper Color-Keyed Long Barrel Two Way Splicer for 600V applications.

Estimated time: 15m

Tools needed:

Wire strippers, Wire brush or emery cloth, Crimping tool (appropriate die)

Supplies needed:

54811 Two Way Splicer, Insulating method (e.g., shrink tubing, adhesive pad)

  1. Prepare the cable

    Strip the insulation from the cable to the length specified in the product's table. Ensure the cable strands are not nicked and the cable end is clean. Use a wire brush or emery cloth if necessary.

  2. Insert cable into connector

    Insert the prepared cable end into the 54811 connector until it stops.

  3. Crimp the connector

    Insert the connector into the appropriate die on your crimping tool. Compress the connector between the markings according to the number of compressions specified for your connector and die combination. Ensure you are using the correct installing die as specified in the product's table. WARNING: DO NOT CRIMP ON ENERGIZED WIRES.

  4. Finish the connection

    After crimping, remove any sharp edges, flash, or burrs from the connection. Apply the appropriate insulating method as shown in the product's table.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.