ABB - Installation Products 54511 - Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 3/0 AWG, Tin Plated, Die Code 50, Die Color Code Orange
ABB - Installation Products

54511

UPC: 786210545110


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Overview

The ABB Copper Two-Way Splice Connector, SKU 54511, is engineered for reliable splicing of copper conductors in high-voltage applications up to 35kV. This standard barrel connector features a tin-plated copper construction, ensuring excellent conductivity and corrosion resistance. Designed for 3/0 AWG stranded copper conductors, it is clearly identified by its orange color code, facilitating proper die selection and installation. The connector is UL Listed and CSA Certified to 35kV and temperature rated to 90°C when crimped with specified tools and dies. Its internal wire stops prevent over-insertion, and the tin plating inhibits corrosion. This splice connector is ideal for power distribution systems, substations, and industrial installations requiring secure and durable connections. The two-way design offers versatile installation options. Specifications include a wire range of 3/0 AWG, a maximum voltage rating of 35kV, and a 90°C temperature rating. It is UL486A Listed and CSA Certified. Consult your current NEC manual for maximum ampacity based on specific installation conditions, insulation type, and conductor material. This connector is suitable for Class B or C building wire CU cable only.
  • Rated for 35kV applications
  • Accommodates 3/0 AWG stranded copper conductors
  • Tin-plated copper construction for conductivity and corrosion resistance
  • Orange color-coded for easy die selection
  • UL Listed and CSA Certified to 35kV and 90°C

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Orange
Finish
Tin-Plated
Material
Copper
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809
Standard
UL E9809 / UL E9809
Type
Splice
Voltage Rating
600 V
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.070 L
Package Weight (Metric)
0.032 kg
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Frequently Asked Questions

What is the cable size range for product 54511?

Product 54511 is suitable for cable sizes ranging from 3/0 AWG to 1250 kcmil.

What is the maximum wire size for product 54511?

The maximum wire size for product 54511 is 3/0 AWG, equivalent to 131 kcmil.

What materials are used in product 54511?

Product 54511 is made of high conductivity wrought aluminum and is electro tin plated.

What are the safety certifications for product 54511?

Product 54511 conforms to UL 486 A, UL 486 B, and CSA C22.2 No. 65-18.

What installation tools are compatible with 54511?

Compatible installation tools include hydraulic tools like TBM6H and battery-operated tools like BPLT6BSCR.

What is the purpose of the Color-Keyed® identification system?

The Color-Keyed® identification system helps in identifying the correct crimping die for installation.

What are the installation requirements for product 54511?

Product 54511 must be installed in accordance with applicable national and local electrical codes.

What is the temperature range for product 54511?

The document does not specify a temperature range for product 54511.

What are common troubleshooting tips for product 54511?

The document does not provide specific troubleshooting tips for product 54511.

What maintenance is required for product 54511?

The document does not specify any maintenance requirements for product 54511.

How to Install the 54511 Copper Color-Keyed Connector

This guide provides step-by-step instructions for installing the 54511 Copper Color-Keyed Connector, ensuring a secure and reliable connection.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush or emery cloth

Supplies needed:

54511 Copper Color-Keyed Connector, Cable (3/0 AWG), Insulation tubing

  1. Prepare the cable

    Strip the insulation from the 3/0 AWG cable to the specified length of 50 inches. Be careful not to nick the cable strands.

  2. Clean the cable end

    Ensure the cable end is clean. Use a wire brush or emery cloth to remove any dirt or oxidation.

  3. Insert the cable into the connector

    Insert the prepared cable into the 54511 connector until it stops. Ensure it is fully seated.

  4. Crimp the connector

    Using the appropriate crimping tool, compress the connector between the markings, starting near the center. Refer to the installation die table for the correct number of compressions.

  5. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to prevent injury.

  6. Apply insulation

    Select the appropriate insulating method as shown in the insulation choice table and apply it to the connector.

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