ABB - Installation Products 54511 - Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 3/0 AWG, Tin Plated, Die Code 50, Die Color Code Orange
ABB - Installation Products

54511

UPC: 786210545110

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Overview

The ABB Copper Two-Way Splice Connector, SKU 54511, is engineered for reliable splicing of copper conductors in high-voltage applications up to 35kV. This standard barrel connector features a tin-plated copper construction, ensuring excellent conductivity and corrosion resistance. Designed for 3/0 AWG stranded copper conductors, it is clearly identified by its orange color code, facilitating proper die selection and installation. The connector is UL Listed and CSA Certified to 35kV and temperature rated to 90°C when crimped with specified tools and dies. Its internal wire stops prevent over-insertion, and the tin plating inhibits corrosion. This splice connector is ideal for power distribution systems, substations, and industrial installations requiring secure and durable connections. The two-way design offers versatile installation options. Specifications include a wire range of 3/0 AWG, a maximum voltage rating of 35kV, and a 90°C temperature rating. It is UL486A Listed and CSA Certified. Consult your current NEC manual for maximum ampacity based on specific installation conditions, insulation type, and conductor material. This connector is suitable for Class B or C building wire CU cable only.
  • Rated for 35kV applications
  • Accommodates 3/0 AWG stranded copper conductors
  • Tin-plated copper construction for conductivity and corrosion resistance
  • Orange color-coded for easy die selection
  • UL Listed and CSA Certified to 35kV and 90°C

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Orange
Finish
Tin-Plated
Material
Copper
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809 / UL E9809
Type
Splice
Voltage Rating
600 V
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.070 L
Package Weight (Metric)
0.032 kg
Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 250 kcmil, Tin Plated, Die Code 62, Die Color Code Yellow

54513

Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 250 kcmil, Tin Plated, Die Code 62, Die Color Code Yellow
Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 6 AWG, Tin Plated, Die Code 24, Die Color Code Blue

54505

Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 6 AWG, Tin Plated, Die Code 24, Die Color Code Blue
Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 1 AWG, Tin Plated, Die Code 37, Die Color Code Green

54508

Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 1 AWG, Tin Plated, Die Code 37, Die Color Code Green
Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 300 kcmil, Tin Plated, Die Code 66, Die Color Code White

54514

Copper Two-Way Splice Connector, Standard Barrel, Max 35kV, Wire Size 300 kcmil, Tin Plated, Die Code 66, Die Color Code White
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 4/0 AWG, Die Set 15CA54R, Die Color Code Purple

54012-TB

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 4/0 AWG, Die Set 15CA54R, Die Color Code Purple

Frequently Asked Questions

What is the cable size range for product 54511?

Product 54511 is suitable for cable sizes ranging from 3/0 AWG to 1250 kcmil.

What is the maximum wire size for product 54511?

The maximum wire size for product 54511 is 3/0 AWG, equivalent to 131 kcmil.

What materials are used in product 54511?

Product 54511 is made of high conductivity wrought aluminum and is electro tin plated.

What are the safety certifications for product 54511?

Product 54511 conforms to UL 486 A, UL 486 B, and CSA C22.2 No. 65-18.

What installation tools are compatible with 54511?

Compatible installation tools include hydraulic tools like TBM6H and battery-operated tools like BPLT6BSCR.

What is the purpose of the Color-Keyed® identification system?

The Color-Keyed® identification system helps in identifying the correct crimping die for installation.

Frequently Asked Questions about ABB - Installation Products

What technical support does ABB - Installation Products offer?

ABB - Installation Products offers comprehensive technical support through a dedicated technical support hotline at 888-385-1221 (Option 1), available 7:00 a.m. - 5:00 p.m. CST, Monday-Friday. Their support services include emergency services, on-site support, remote diagnostics, installation assistance, equipment assessments, and repair coordination. Customers can also access technical resources via email at [email protected].

What are the main product lines offered by ABB - Installation Products?

ABB - Installation Products offers a comprehensive range of electrical distribution and protection solutions, including panelboards like ReliaGear® and ProLine, circuit monitoring systems, softstarters, and modular bus bar systems. Key product lines cover low voltage applications with specialized offerings such as the SMISSLINE TP flexible power distribution bus system, Ekip UP protection and metering relays, and enclosed/open softstarters for industrial and commercial sectors.

What are the key features of ABB - Installation Products products?

ABB - Installation Products feature advanced, user-friendly design elements optimized for industrial applications. Key features include 2-in-1 Push-in Spring connection technology allowing ferruled and rigid cable connections, tool-free mounting, robust vibration and shock-proof design, and front-accessible terminals. The products deliver high connection capacities up to 18.5 kW, support motor starting solutions, provide short-circuit fuseless protection to 100 kA, and enable faster, more intuitive installation with one-hand mounting and automated wiring capabilities.

What environmental ratings do ABB - Installation Products products have?

ABB - Installation Products offer robust environmental ratings across multiple standards, including IP54 to IP66 protection levels and NEMA Type 1 to Type 4X enclosures. These ratings ensure superior protection against dust, water, and corrosion for both indoor and outdoor industrial applications, with certifications that meet stringent environmental performance requirements.

What accessories are available for ABB - Installation Products products?

ABB - Installation Products offers a comprehensive range of accessories designed to enhance functionality and connectivity across industrial control systems. Key accessories include auxiliary contact blocks, signaling contacts, shunt trips, undervoltage releases, electronic timers, interlocks, interface relays, terminal blocks, and connection accessories. These accessories are compatible with SMISSLINE TP plug-in distribution systems and Unifix AD busbar systems, allowing for easy installation and configuration of manual motor starters, circuit breakers, and other electrical components.

What is ABB - Installation Products's warranty policy?

ABB - Installation Products offers a standard 1-year factory warranty for most installation products, with options to extend warranty coverage up to 5 years for specific product lines like low voltage circuit breakers. Extended warranty requires online registration through ABB's Extended Warranty Tool, which verifies product application and provides additional coverage for manufacturing defects and factory-mounted accessories.

What industries and applications are ABB - Installation Products products used for?

ABB - Installation Products serve critical electrical infrastructure needs across diverse industries including Energy, Manufacturing, Power Generation, HVAC, Marine, Food & Beverage, Mining, Pulp & Paper, Water Treatment, and Automotive. Their products cover essential applications such as switchgear, power distribution systems, circuit protection, digital control technologies, and drive systems, engineered for high-reliability environments with a strong emphasis on safety, efficiency, and sustainability.

What communication protocols do ABB - Installation Products products support?

ABB - Installation Products support a comprehensive range of industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, DeviceNet, and IEC 61850. These protocols enable flexible connectivity across multiple industrial automation platforms, with high-speed data transmission capabilities up to 100 Mbps and support for various network topologies.

How are ABB - Installation Products products typically installed?

ABB - Installation Products are installed through a professional, systematic process emphasizing fast, intuitive wiring and tool-free mounting. Typical installation involves precise equipment verification, secure electrical connections, and comprehensive testing, including foundation frame assessment, busbar and cable connections, earthing system establishment, and thorough pre-commissioning functional tests to ensure optimal performance and reliability.

What certifications and standards do ABB - Installation Products products comply with?

ABB - Installation Products products meet rigorous international certifications including UL (United States), CSA (Canada), CE (European Community), UKCA (United Kingdom), EAC (Russia), and C-Tick (Australia & New Zealand). Our products comply with critical standards such as IEC 60947 series for low-voltage switchgear, functional safety standards EN 61800-5-2 and ISO 13849-1, ensuring high performance and reliability across industrial installation applications.