ABB - Installation Products 54810 - Copper Two-Way Splice, Long Barrel, Max 35kV, 2/0 AWG, 275/24, Length 2.13 Inches, Tin Plated, Die Code 45, Die Color Code Black
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ABB - Installation Products

54810

UPC: 786210548104

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Installation InstructionsSpecification SheetManufacturer Product Website

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Minimum Qty: 10

Multiplier: 10

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Overview

The ABB Copper Two-Way Splice, SKU 54810, is a tin-plated copper connector designed for reliable electrical splicing in high-voltage industrial applications. This splice is rated for up to 35 kV, making it suitable for demanding power distribution systems. It accommodates 2/0 AWG stranded copper conductors and features a long barrel design, measuring 2.13 inches in overall length, which maximizes crimp surface area for enhanced wire pull-out strength and performance. The tin plating inhibits corrosion, ensuring long-term conductivity and durability. Marked with Die Code 45 (Black), this splice facilitates easy identification and proper tool selection when used with specified crimping tools and dies. The internal wire stop prevents over-insertion of the conductor, contributing to a secure and reliable connection. This splice is UL Listed and CSA Certified to 35 kV and temperature rated to 90°C when crimped with compatible Panduit and specified competitor tools and dies. It is also tested by Telcordia to meet NEBS Level 3 requirements and is American Bureau of Shipping approved. This connector is engineered for robust performance in power systems requiring secure and efficient splicing of 2/0 AWG stranded copper conductors.
  • Rated for 35 kV for high-voltage applications.
  • Accommodates 2/0 AWG stranded copper conductors.
  • Long barrel design (2.13 inches) for increased crimp surface and pull-out strength.
  • Tin-plated copper construction for corrosion resistance and conductivity.
  • UL Listed and CSA Certified when used with specified tools and dies.

Specifications

Application
Applications certified to 600 V and recommended up to 35 kVÂ¥
Application
Applications certified to 600 V and recommended up to 35 kV¥
Color
Black
Conductor Range
2/0-2/0 AWG
Finish
Tin Plated
Insulation
None
Material
Copper
Special Features
Two-way connectors provide high pullout values, are easy to insulate and provide a low-resistance connection of high quality and low installed cost
Standard
UL E9809, CSA 4503
Standard
UL E9809, CSA 4503 / UL E9809, CSA 4503
Type
Splice Connector
Voltage Rating
600 V
Package Dimensions (L x W x H)
3.4 IN x 2.7 IN x 2.4 IN
Package Dimensions (L x W x H)
8.636 cm x 6.858 cm x 6.096 cm
Package Weight (Imperial)
0.070 L
Package Weight (Metric)
0.032 kg
2 Hole Long Barrel Peep Hole Copper Compression Lug with Peep Hole 2/0 AWG - 1/4" Bolt - 5/8" Mounting Spacing Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. Allows easy inspection of the termination to assure complete cable insertion. Tin-plated to provide corrosion and low contact resistance. Marked with die index and color coded. Listed for 35KV maximum when properly installed. Rated 600V. cULus 486A/B Listed. UL467 Listed on sizes 6 AWG - 3/0 AWG. Temperature rating 90 degrees C.

L20N-14P

2 Hole Long Barrel Peep Hole Copper Compression Lug with Peep Hole 2/0 AWG - 1/4" Bolt - 5/8" Mounting Spacing Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. Allows easy inspection of the termination to assure complete cable insertion. Tin-plated to provide corrosion and low contact resistance. Marked with die index and color coded. Listed for 35KV maximum when properly installed. Rated 600V. cULus 486A/B Listed. UL467 Listed on sizes 6 AWG - 3/0 AWG. Temperature rating 90 degrees C.
Cast-Copper Two-Way Reducing Splice for 1/0 Str Wire to 4 Str, Die Code 45, Die Color Code Black

251-30485-1027

Cast-Copper Two-Way Reducing Splice for 1/0 Str Wire to 4 Str, Die Code 45, Die Color Code Black
Copper metric butt splice, standard barrel, 70mm wire.

SCMS70-L

Copper metric butt splice, standard barrel, 70mm wire.
Copper Two-Way Splice, Long Barrel, Max 354kV, Wire Size 3/0 AWG, Length 2.25 Inches, Diameter 0.65 Inch, Tin Plated, Die Code Orange, Die Color Code Orange

54811

Copper Two-Way Splice, Long Barrel, Max 354kV, Wire Size 3/0 AWG, Length 2.25 Inches, Diameter 0.65 Inch, Tin Plated, Die Code Orange, Die Color Code Orange
Copper Two-Way Splice, Long Barrel, 35kV Max, Wire Size 250 kcmil, 550/24, Length 3.38 Inches (85.85mm), Tin Plated, Die Code 62, Die Color Code Yellow

54813

Copper Two-Way Splice, Long Barrel, 35kV Max, Wire Size 250 kcmil, 550/24, Length 3.38 Inches (85.85mm), Tin Plated, Die Code 62, Die Color Code Yellow
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 600 kcmil, 444 kcmil Flex, Length 4.25 Inches, Silver Plated, Die Code 94, Die Color Code Green

54820SP

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 600 kcmil, 444 kcmil Flex, Length 4.25 Inches, Silver Plated, Die Code 94, Die Color Code Green
Copper Two-Way Splice, Long Barrel, Max 35kV, 400 kcmil, Length 3.75 Inches, Diameter 0.98 Inch, Silver Plated, Die Code 76, Die Color Code Blue

54816SP

Copper Two-Way Splice, Long Barrel, Max 35kV, 400 kcmil, Length 3.75 Inches, Diameter 0.98 Inch, Silver Plated, Die Code 76, Die Color Code Blue
Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 750 kcmil, Length 4.75 Inches (120.65mm), Tin Plated, Die Code 106

54823

Copper Two-Way Splice, Long Barrel, Max 35kV, Wire Size 750 kcmil, Length 4.75 Inches (120.65mm), Tin Plated, Die Code 106

How to Install the 54810 Two Way Splicer

Instructions for installing the 54810 Copper Color-Keyed Long Barrel Two Way Splicer for 600V applications.

Estimated time: 15m

Tools needed:

Wire strippers, Wire brush or emery cloth, Crimping tool (appropriate die)

Supplies needed:

54810 Two Way Splicer, Insulating method (e.g., shrink tubing, adhesive pad)

  1. Prepare the cable

    Strip the insulation from the cable to the length specified in the product's table. Ensure the cable strands are not nicked and the cable end is clean. Use a wire brush or emery cloth if necessary.

  2. Insert cable into connector

    Insert the prepared cable end into the 54810 connector until it stops.

  3. Crimp the connector

    Insert the connector into the appropriate die on your crimping tool. Compress the connector between the markings according to the number of compressions specified for your connector and die combination. Ensure you are using the correct installing die as specified in the product's table. WARNING: DO NOT CRIMP ON ENERGIZED WIRES.

  4. Finish the connection

    After crimping, remove any sharp edges, flash, or burrs from the connection. Apply the appropriate insulating method as shown in the product's table.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

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