Authorized ABB Distributor (Installation Products)
ABB - Installation Products 262LR-E5270 - 25kV, 200 Amps, Loadbreak Elbow, no Sealing Kit, Cable Insulation Diameter 1.090-1.310 inches, (27.69-33.27 mm), Bi-Metal Conductor, Conductor Size 4/0 Stranded/Compressed, 250 Solid/Compact. With Test Point. Kit Contains Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Lubricant, Installion Instruction Sheet and Crimp Chart.
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ABB Installation Products 262LR-E5270 25kV, 200 Amps, Loadbreak Elbow, no Sealing Kit, Cable Insulation Diameter 1.090-1.310…

UPC: 075114312233


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Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 262LR-E5270 is a 25kV, 200 amp loadbreak elbow connector engineered for medium-voltage cable systems in utility, industrial, and commercial applications. This bi-metal connector supports conductor sizes from 4/0 stranded/compressed to 250 solid/compact, with a compatible cable insulation diameter range of 1.090 to 1.310 inches (27.69 to 33.27 mm). The elbow includes a built-in test point for safe voltage verification without de-energizing the system, enabling quick diagnostics and maintenance. The kit contains all necessary components for installation: elbow connector housing, compression lug, probe, probe wrench, lubricant, installation instructions, and crimp chart. The compression lug ensures secure conductor termination, while the included lubricant facilitates proper installation and long-term performance. The fully shielded, molded rubber housing is fully submersible and peroxide-cured for durability in harsh environments. Key features include: - **Voltage Rating**: 25kV Class, 15.2kV max phase-to-ground, 26.3kV max phase-to-phase. - **Current Rating**: 200A continuous and loadbreak, 10kA sym 10-cycle momentary & fault close. - **Impulse Withstand**: 125kV BIL (1.2 x 50 microsecond wave). - **Corona Extinction**: 19kV AC at 3pC sensitivity. - **Cable Compatibility**: 4/0 stranded/compressed to 250 solid/compact conductors. - **Test Point**: Integrated for safe voltage verification. This product is ideal for repairing failed elbow connections, accommodating cables that are too short for standard elbows, or connecting new apparatus to existing cables. The extended-length housing and compression lug provide flexibility in challenging installations. The elbow is designed for use with 25kV Class, 125kV BIL apparatus, meeting ANSI/IEEE Standard 386 requirements.
  • 25kV, 200A loadbreak elbow connector for medium-voltage cable systems
  • Bi-metal conductor supports 4/0 stranded/compressed to 250 solid/compact sizes
  • Cable insulation diameter range: 1.090–1.310 inches (27.69–33.27 mm)
  • Built-in test point for safe voltage verification without de-energizing
  • Kit includes elbow housing, compression lug, probe, wrench, lubricant, instructions, and crimp chart

Specifications

Amperage Rating
200 A
Application
Designed for connecting to and operating 28kV class, 200 Amp Distribution Apparatus
Color
Black
Conductor Range
4/0 STR/COMPR AWG , 250 kcmil
Connection Type
Loadbreak Elbow
Current Rating
200 A
Environmental Conditions
Fully Submersible
Insulation
True
Material
Bi-Metal
Material
Housing - EPDM-Rubber
Series
262LR
Size
Cable Insulation Diameter 1.090-1.310 inches,
Size
Cable Insulation Diameter 1.090-1.310 inches (27.69-33.27 mm)
Special Features
Fully Shielded, Fully Submersible Molded Rubber Housing. 100 percent Peroxide-Cured construction includes insulation and conductive EPDM materials. Provision for hot stick operation, Provision for ground wire connection. Wide cable range with minimum number of sizes. Long bi-metal compression lug is standard
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow Connector with Test Point
Voltage Rating
28 kV
Voltage Rating
25 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
200 Amp, 25kV, Loadbreak Replacement Elbow Connector without Test Point, Repair Elbow has extended length contact and elbow housing resulting in a net gain of 8-7/8 inches in length. Includes 00400X long Bi-Metal Contact. Cable Insulation Diameter 1.090 inch to 1.310 inch. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.

273RLR-K-5270

200 Amp, 25kV, Loadbreak Replacement Elbow Connector without Test Point, Repair Elbow has extended length contact and elbow housing resulting in a net gain of 8-7/8 inches in length. Includes 00400X long Bi-Metal Contact. Cable Insulation Diameter 1.090 inch to 1.310 inch. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.
POWER TERMINALS TYPE 3 RENTAL

45030034

POWER TERMINALS TYPE 3 RENTAL
15kV, 200 Amps, Loadbreak, Elbow-T, with Sealing Kit, Cable Insulation Diameter .640- .820 inches, Bi-Metal Lug, Conductor Size #2 Stranded/Compressed or #1 Solid/Compact.

167LRT-F5220-SG3

15kV, 200 Amps, Loadbreak, Elbow-T, with Sealing Kit, Cable Insulation Diameter .640- .820 inches, Bi-Metal Lug, Conductor Size #2 Stranded/Compressed or #1 Solid/Compact.
200 Amp, 15kV, Loadbreak Bolted Elbow with Tap, Cable Insulation Diameter 0.760 inch to 0.950 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #2 or Solid/Compact #1. 200ECS-G3 Jacket Seal and Grounding Kit Included. Includes 02800X Bi-Metal Contact.

167LRT-G5220-SG3

200 Amp, 15kV, Loadbreak Bolted Elbow with Tap, Cable Insulation Diameter 0.760 inch to 0.950 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #2 or Solid/Compact #1. 200ECS-G3 Jacket Seal and Grounding Kit Included. Includes 02800X Bi-Metal Contact.
35kV, 600 Amp, Deadbreak Elbow, Cable Insulation Diameter 1.370 - 1.630 inches, Aluminum Compression Lug. Conductor Size AWG Compressed/Stranded 4/0 or Solid/Compact 250, No Sealing Kit

756LR-M0270

35kV, 600 Amp, Deadbreak Elbow, Cable Insulation Diameter 1.370 - 1.630 inches, Aluminum Compression Lug. Conductor Size AWG Compressed/Stranded 4/0 or Solid/Compact 250, No Sealing Kit
25/28kV, 200 Amp, Elbow Connector, Loadbreak, with Sealing Kit, No Test Point, Cable Insulation Diameter .635-.905 inches, Bi-Metal Lug, Conductor Size #2 Stranded/Compressed or #1 Compact/Solid.

261LR-B5220-S

25/28kV, 200 Amp, Elbow Connector, Loadbreak, with Sealing Kit, No Test Point, Cable Insulation Diameter .635-.905 inches, Bi-Metal Lug, Conductor Size #2 Stranded/Compressed or #1 Compact/Solid.
35kV, 600 Amp, Deadbreak Elbow, with Test Point, includes Insulated Plug, Cap, Stud, Lug and Cable Adapter. No Sealing Kit. Cable Insulation Diameter 1.180-1.465 inches, Aluminum Lug, Conductor Size 500 Stranded/Compressed.

756LR-L0330

35kV, 600 Amp, Deadbreak Elbow, with Test Point, includes Insulated Plug, Cap, Stud, Lug and Cable Adapter. No Sealing Kit. Cable Insulation Diameter 1.180-1.465 inches, Aluminum Lug, Conductor Size 500 Stranded/Compressed.
25/28kV, 200 Amp, Loadbreak Elbow, without Test Point, Cable Insulation Diameter .805-1.060 inches, Bi-Medal Lug, Conductor Size 4/0 AWG Stranded Compressed or 250 kcmils Compact/Solid. With SG3 Sealing Kit - Cold Shrinkable Seal with Copper Braid and Contant Force Spring.

261LR-C5270-SG3

25/28kV, 200 Amp, Loadbreak Elbow, without Test Point, Cable Insulation Diameter .805-1.060 inches, Bi-Medal Lug, Conductor Size 4/0 AWG Stranded Compressed or 250 kcmils Compact/Solid. With SG3 Sealing Kit - Cold Shrinkable Seal with Copper Braid and Contant Force Spring.

Frequently Asked Questions

What is the maximum operating voltage?

The device is rated for a maximum operating voltage of 25kV.

What conductor sizes are compatible?

The connector supports conductor sizes from 4/0 stranded/compressed to 250 solid/compact.

Does this include a test point?

Yes, the elbow includes a built-in test point for voltage verification.

What is the cable insulation diameter range?

The compatible cable insulation diameter range is 1.090 to 1.310 inches (27.69 to 33.27 mm).

Is a sealing kit included?

No, this version does not include a sealing kit.

What is included in the kit?

The kit contains the elbow connector housing, compression lug, probe, probe wrench, lubricant, installation instructions, and crimp chart.

What is the current rating?

The device has a continuous current rating of 200 amps.

How to Install 261LR and 262LR Loadbreak Elbow Connectors

This guide provides step-by-step instructions for the safe installation and initial setup of 261LR and 262LR Loadbreak Elbow Connectors, designed for terminating various UD cables and connecting to 25kV class loadbreak bushings. Always ensure all apparatus are de-energized during installation to prevent serious injury.

Estimated time: 1h 30m

Tools needed:

Probe Wrench, Hotstick (live-line tool), Wire brush, Crimp tool (specific to compression lug), Voltage sensing device (for capacitive test points, if 262LR)

Supplies needed:

Lubricant (Do Not Substitute), Copper wire (No. 14 AWG / 2.5mm) or equivalent, Appropriate connector (for neutral wires), Vinyl tape (if using jacketed cable with drain wires), Conductive copper tape (if using jacketed copper tape shield cable), Cold shrink tube (if using sealing kits)

  1. Perform Pre-Installation Checks and Cable Training

    Check package contents for completeness and damage. Verify all components fit properly with the cable and mating products. Read the entire instructions. DANGER: Ensure all apparatus are de-energized before starting installation. Train the cable to ensure adequate slack for operation. Prepare the concentric neutral wires or grounding braid wire according to the specific cable type (non-jacketed, jacketed, drain wires, or copper tape shield). This may involve pulling extra cable, unwrapping neutrals, or removing outer jackets/shields.

  2. Prepare the Cable End

    Remove 2-1/8" (55mm) of shield and insulation from the cable end, cutting squarely without nicking the conductor. Wire brush bare aluminum conductors and immediately install the compression lug, rotating to spread inhibitor. Align the lug's threaded hole with the bushing bore. Crimp the lug per the manufacturer's chart, starting at the crimp line and rotating 180 degrees for successive crimps. Wipe off excess inhibitor. Remove the insulation shield as per the cut-back template, beveling the insulation end 1/8" (5mm) max. Ensure cuts are straight, smooth, and squared, avoiding nicks. Thoroughly clean the insulation.

  3. Assemble the Elbow Connector

    Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant. DO NOT SUBSTITUTE other lubricants. Keep insulation clean. Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off all excess lubricant. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends.

  4. Connect Grounding and Neutral Wires

    Insert one end of a separate copper wire (No. 14 AWG / 2.5mm) or equivalent through the grounding eye on the elbow. Twist it tightly, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector. Provide adequate slack in the wires for elbow operation. If using a cold shrink grounding kit, refer to its specific instructions.

  5. Connect the Elbow to the Bushing Plug

    DANGER: CONFIRM THAT THE TRANSFORMER AND ELBOW ARE DE-ENERGIZED before proceeding. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Lubricate only if known to be de-energized. Operate the connection using a full insulated "hotstick" type tool. DO NOT OPERATE BY HAND. Insert the probe tip approximately 2" (50mm) into the bushing, then immediately push the elbow home with a fast, firm, straight motion to engage the internal lock.

  6. Perform Voltage Test (262LR with Test Point Only)

    For 262LR connectors, remove the test point cap using a hotstick, peeling it off at an angle. WARNING: The voltage test point is a capacitance device, not directly connected to the conductor. Do not use conventional voltage measuring equipment. Use a suitable sensing device designed for capacitive test points to determine if the cable is energized. Contamination or incorrect equipment can provide a false "no voltage" indication. Treat the elbow as energized until the "no voltage" indication is confirmed by other means to prevent serious injury. After testing, clean the cap's inside surface, lubricate with silicone, and replace it.

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