ABB Installation Products 168RLR-G5270 15kV 200 Amp, Loadbreak Replacement Elbow Connector with Test Point. Cable Insulation…
UPC: 075114363884
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 15kV, 200A Class loadbreak replacement elbow with extended housing (+10.5") for short cables
- Integrated non-corrosive capacitive test point for safe voltage verification under load
- Accommodates cable insulation diameters 0.760"–0.950" (19.30–24.13 mm)
Specifications
Amperage Rating | 200 A |
Application | Designed for connecting to and operating 15kV Class, 95kV BIL apparatus |
Color | Black |
Conductor Range | 4/0 STR/COMPR AWG , 250 kcmil |
Connection Type | Loadbreak Replacement Elbow Connector with Test Point |
Current Rating | 200 A |
Environmental Conditions | Fully Submersible |
Insulation | True |
Material | Housing - EPDM-Rubber |
Material | Bi-Metal |
Series | 168RLR |
Size | 0.760 inch to 0.950 inch (Cable Insulation Diameter) |
Size | Cable Insulation Diameter 0.760 inch to 0.950 inch |
Special Features | Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured insulation, insert and jacket. Provision for hot stick operation, Provision for ground wire connection. Wide cable range with minimum number of sizes. Extended Length Housing and Compression Lug - plus 10-1/2 inch (266.7mm). Non-Corrosive Capacitive Test Point |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Loadbreak Replacement Elbow Connector with Test Point |
Voltage Rating | 15 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
168ELR-7495-5270-S
15kV, 200 Amp, Loadbreak Repair Elbow with Test Point, Cable Insulation Diameter 0.740 to 1.100 inches, Bi-Metal, Conductor Size 240 - 4/0 Stranded/Compressed or 250 Solid/Compact. S - Cold-Shrinkable Jacket Seal
656ETP-N0420
600 Series Elbows with IEEE 386 Capacitive Test Points, 600 Amp, 15kV, Window-Op Connector Kit. Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 1250.
K655CCP-N0410
15/25kV, 600 Amp, no test point, Combo T Connecting Plug with Stud, Cable Adapter and Lug Kit. Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 1000.
K656CY-N0410-SG3
600 Amp, 15/25KV, Separable Wye Joint Package, 3-Way with Test Point, Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Compression Lug. Conductor Size kcmil Compressed Stranded 1000. SG3 - Cold-Shrinkable Seal with Copper Braid and Constant Force Spring.
252LRJS-B5220
25 kV, 200 Amp, Deadbreak, Elbow Connector with Test Point, with Jacket Seal, Cable Insulation Diameter - .635 to .905 inch. Bi-Metal Lug, Conductor Size 220 - #2 Stranded/Compressed or #1 Compact/Solid. Includes Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Bail Assembly, Tube of Lubricant, Installation Instructions, Crimp Chart and V.D. Cap-Peroxide.
168FLR1-B5210
Molded Current Limiting Fuse Housing, Nominal Fuse Voltage Rating 8.3kV, Fuse Test Port - Two Capacitive Test Ports, Small Housing, Cable Insulation Diameter 0.635 inch - 0.905 inch / 16-23mm, Bi-Metal Conductor size 3 AWG Stranded/Compressed, 2 AWG Solid/Compact. no Sealing Kit. Housing Fuse Size and Voltage Code 1 - 3-45 Amps, 8.3kV and 6-20 Amps, 15.5kV.
252LR-E5270
15/25 kV, 200 Amp, Deadbreak Elbow Connector with Test Point, Cable Insulation Diameter 1.09-1.31 inches (27.48-33.27 mm), Bi-Metal Lug, Conductor Size 270 - 4/0 Stranded/Compressed, 250 kcmil Solid/Compact. Kit Includes Elbow Connector Housing, Lug, Probe, Probe Wrench, Bail Assembly, V.D. Cap-Peroxide, Tube of Lubricant, Crimp Chart and Installations Instructions. 5.454 x 7.531 inches, 2.097 inch diameter.Frequently Asked Questions
What is the catalog number for the test point cap?
The catalog number for the test point cap is 156-7.
Where are these Elastimold elbows manufactured and tested?
Elastimold 200 A repair and replacement elbows are designed, molded, and tested in Albuquerque, New Mexico, USA.
What standards and certifications do these elbows meet?
The elbows are IEEE 386 compliant, ANSI certified, and Rural Utilities Service (RUS) accepted.
What is the extended length of the replacement elbow?
The replacement elbow provides a net gain of 8 7/8 inches in length with its extended housing and compression lug.
What is the extended length of the repair elbow?
The repair elbow provides a net gain of 3 1/4 inches in length due to its extended housing and compression lug.
What voltage and current ratings do these elbows support?
The ABB Elastimold loadbreak repair and replacement elbows are rated for 15/25 kV and 200 amps.
What is the primary purpose of these elbows?
They help transition from live-front to dead-front equipment, especially when replacing switchgear and transformers, without needing to splice or pull new cable.
What standards and certifications do these elbows meet?
The elbows are IEEE 386 compliant, ANSI certified, and Rural Utilities Service (RUS) accepted.
What is the primary purpose of these elbows?
They help transition from live-front to dead-front equipment, especially when replacing switchgear and transformers, without needing to splice or pull new cable.
What voltage and current ratings do these elbows support?
The ABB Elastimold loadbreak repair and replacement elbows are rated for 15/25 kV and 200 amps.
How to Install the 168RLR Loadbreak Replacement Elbow Connector
This guide details the installation of the 167RLR/168RLR Loadbreak Replacement Elbow Connector, converting a livefront termination to deadfront for UD cable with concentric neutral and extruded insulation shielding. It provides an operating interface for 15kV class loadbreak bushings.
Estimated time: 1h 30m
Tools needed:
Cable cutter, Cable insulation stripper, Wire brush, Crimping tool, Probe wrench, Wire strippers, Measuring tape, Hotstick, Suitable sensing device for capacitive test points
Supplies needed:
167RLR or 168RLR Replacement Elbow Connector Housing, Compression Lug, Probe, Lubricant (supplied with kit), Hose Clamp, No. 14 AWG / 2.5mm copper wire, Appropriate ground connector, Silicone grease, Cleaning cloth
- Review and De-energize Apparatus
Read all installation instructions thoroughly. Check the package contents to ensure they are complete and undamaged. Inspect all components for proper fit with the cable and mating products. Check the probe threads by threading the probe into the compression lug; if resistance is encountered, replace the damaged component. DANGER: Ensure all apparatus is de-energized before starting installation or removal of parts. This product must only be installed by competent personnel trained in high voltage electrical equipment safety practices.
- Remove Livefront Termination
Remove the rubber cap from the existing terminator. Cut off the connector at the top of the terminator. Disconnect the ground lead from the base of the terminator. Carefully remove the terminator housing from the cable.
- Prepare Cable for Installation
Train the cable to be straight and in-line with the bushing centerline. Measure and cut the cable to 10-1/2 inches from the bushing centerline. Check the insulation shield distance: if it measures less than 6-1/2 inches, proceed; if greater, consult your ELASTIMOLD representative. Remove 1-3/8 inches of cable insulation from the end, cutting squarely. DO NOT NICK THE CONDUCTOR during this process.
- Install Compression Lug
Wire brush the bare aluminum conductor immediately. Install the compression lug, rotating it to spread the inhibitor. Position the compression lug so its contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart provided with the lug, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe any excessive inhibitor from the outside of the lug and cable.
- Assemble Elbow Housing
Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant. DO NOT SUBSTITUTE with other lubricants, as they may be harmful. Keep the insulation clean of dirt and grime, and do not introduce excess grease into the gap between the lug and insulation. Slide the elbow connector onto the cable with a back-and-forth twisting motion. Wipe off all excess grease. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends.
- Connect Concentric Neutral
Using a separate No. 14 AWG / 2.5mm copper wire, insert one end through the grounding eye on the elbow and twist it tight, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector. Provide adequate slack in the wires for elbow operation. Add the supplied hose clamp as shown in the documentation and tighten it snugly, but DO NOT OVERTIGHTEN.
- Connect Elbow to Bushing Plug
Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. LUBRICATE ONLY IF THE TRANSFORMER AND ELBOW ARE KNOWN TO BE DE-ENERGIZED. DANGER: DO NOT OPERATE BY HAND. Use a full insulated hotstick type live-line tool for connection. Remove the insulated cap from the bushing by attaching a hotstick tool to its pulling eye. Securely fasten a hotstick to the loadbreak connector pulling eye. Place the elbow connector receptacle over the bushing plug, inserting the male contact until the first slight resistance is felt (contacts are approximately 2 inches apart). Immediately push the elbow home with a fast, firm, straight motion to engage the internal lock on the elbow and bushing interface.
- Perform Voltage Test (168RLR ONLY)
WARNING: The voltage test point is a capacitance device and is NOT directly connected to the conductor. Do not use conventional voltage measuring equipment. Remove the test point cap with a hotstick, peeling it off at an an angle rather than pulling directly. Test with a suitable sensing device, made for use with separable connectors manufactured with capacitive test points, to determine if the cable is energized. WARNING: Contamination, moisture, dirt, or incorrect measuring equipment can provide a false 'no voltage' indication. Treat the elbow as energized until the 'no voltage' indication is confirmed by other means to prevent serious or fatal injury. After testing, clean and lubricate the inside surface of the cap with silicone grease and replace it on the test point.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.