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ABB - Installation Products 252LR-E5270 - 15/25 kV, 200 Amp, Deadbreak Elbow Connector with Test Point, Cable Insulation Diameter 1.09-1.31 inches (27.48-33.27 mm), Bi-Metal Lug, Conductor Size 270 - 4/0 Stranded/Compressed, 250 kcmil Solid/Compact. Kit Includes Elbow Connector Housing, Lug, Probe, Probe Wrench, Bail Assembly, V.D. Cap-Peroxide, Tube of Lubricant, Crimp Chart and Installations Instructions. 5.454 x 7.531 inches, 2.097 inch diameter.
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ABB Installation Products 252LR-E5270 15/25 kV, 200 Amp, Deadbreak Elbow Connector with Test Point, Cable Insulation Diameter…

UPC: 075114367882


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 252LR-E5270 is a 15/25 kV, 200 Amp deadbreak elbow connector designed for medium-voltage cable terminations in power distribution systems. This bi-metal lug connector supports conductor sizes from 270 to 4/0 stranded/compressed and 250 kcmil solid/compact, with cable insulation diameters ranging from 1.09 to 1.31 inches (27.48-33.27 mm). The deadbreak design allows for safe connection and disconnection under load, reducing downtime in critical applications. The integrated test point enables quick voltage verification without interrupting service, enhancing safety and efficiency. The kit includes all necessary components for installation: elbow connector housing, bi-metal lug, probe, probe wrench, bail assembly, V.D. cap-peroxide, a tube of lubricant, crimp chart, and detailed installation instructions. The connector housing measures 5.454 x 7.531 inches with a 2.097-inch diameter, ensuring compatibility with standard medium-voltage switchgear and transformers. This compact yet robust design makes it suitable for utility, industrial, and commercial applications requiring reliable, high-amperage cable terminations. The inclusion of a crimp chart and lubricant simplifies the installation process, while the V.D. cap-peroxide provides additional sealing protection. Key specifications include: * **Voltage Rating:** 15/25 kV * **Current Rating:** 200 Amp * **Conductor Size:** 270 - 4/0 Stranded/Compressed; 250 kcmil Solid/Compact * **Cable Insulation Diameter:** 1.09-1.31 inches (27.48-33.27 mm) * **Lug Type:** Bi-Metal * **Features:** Deadbreak, Test Point, Fully Shielded, Fully Submersible * **Dimensions:** 5.454 x 7.531 inches (Housing), 2.097 inch (Diameter)
  • 15/25 kV, 200 Amp Deadbreak Elbow Connector
  • Bi-Metal Lug for 270 - 4/0 AWG Stranded/Compressed Conductors
  • Accommodates 250 kcmil Solid/Compact Conductors
  • Cable Insulation Diameter Range: 1.09-1.31 inches (27.48-33.27 mm)
  • Integrated Test Point for Safe Voltage Verification

Specifications

Amperage Rating
200 A
Application
15/25kV, 200 Amp Deadbreak Connector
Color
Black
Conductor Range
4/0 STR/COMPR AWG , 250 kcmil
Connection
Compression
Connection Type
Deadbreak
Connection Type
Deadbreak Elbow Connector
Current Rating
200 A
Environmental Conditions
Fully Submersible
Insulation
True
Length
7.531 in
Length
191.2874 mm
Material
Bi-Metal Lug
Material
Housing - EPDM-Rubber
Size
5.454 x 7.531 inches, 2.097 inch diameter
Special Features
Fully Shielded, fully Submersible Molded Rubber Housing. Provision for Hot Stick Operation. Non-Corrosive, Capacitive Test Point
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Deadbreak Elbow Connector with Test Point
Voltage Rating
15 to 25 kV
Voltage Rating
15/25 kV
Width
5.454 in
Width
138.5316 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. 200ECS Jacket Seal Included.

162LR-C5270-S

200 Amp, 15kV, Loadbreak Elbow Connector, Cable Insulation Diameter 0.805 inch to 1.060 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. 200ECS Jacket Seal Included.
28kV, 200 Amps, Loadbreak Elbow Connector with Test Point, No Sealing Kit, .805 inch - 1.060 Inch Cable Insulation Diameter, 1/0 Stranded, 2/0 Solid Wire Size, Copper Compression Lug. Contains Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Tube of Lubricant, Crimp Chart and Installation Instructions.

262LR-C2240

28kV, 200 Amps, Loadbreak Elbow Connector with Test Point, No Sealing Kit, .805 inch - 1.060 Inch Cable Insulation Diameter, 1/0 Stranded, 2/0 Solid Wire Size, Copper Compression Lug. Contains Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Tube of Lubricant, Crimp Chart and Installation Instructions.
28kV, 200 Amps, Loadbreak Elbow Connector with Test Point, No Sealing Kit, .805 inch - 1.060 Inch Cable Insulation Diameter, 3/0 Stranded, 4/0 Solid Wire Size, Copper Compression Lug. Contains Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Tube of Lubricant, Crimp Chart and Installation Instructions.

262LR-C2260

28kV, 200 Amps, Loadbreak Elbow Connector with Test Point, No Sealing Kit, .805 inch - 1.060 Inch Cable Insulation Diameter, 3/0 Stranded, 4/0 Solid Wire Size, Copper Compression Lug. Contains Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Tube of Lubricant, Crimp Chart and Installation Instructions.
15-25kV 600 Series Deadbreak Separable Straight Joint Package (2-Way) with Test Point. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 2/0 /Compacted Solid 3/0 /mmSquared Compact 70. Cold-Shrinkable Jacket Seal Included.

K656I-H0250-S

15-25kV 600 Series Deadbreak Separable Straight Joint Package (2-Way) with Test Point. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 2/0 /Compacted Solid 3/0 /mmSquared Compact 70. Cold-Shrinkable Jacket Seal Included.
600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.760 inch to 0.950 inch. Conductor Size AWG Compressed Stranded 1/0 or Compacted Solid 2/0. Cold-Shrinkable Seal with Copper Braid and Constant Force Spring.

K655LR-G0240-SG3

600 Amp, 15/25kV, 600 Series Deadbreak, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter. Aluminum Compression Lug. Cable Insulation Diameter 0.760 inch to 0.950 inch. Conductor Size AWG Compressed Stranded 1/0 or Compacted Solid 2/0. Cold-Shrinkable Seal with Copper Braid and Constant Force Spring.
15/25kV, 600 Amp Deadbreak Separable WYE Joint Connector with Test Point. Cable Insulation Diameter F - 0.640 - 0.820 inch. Aluminum Compression Connector. Conductor Size 270 - 4/0 Stranded/Compressed or 250 kcmil Solid/Compact. Sealing Kit SG3 - Cold-Shrinkable Seal with Copper Braid and Constant Force Spring.

K656LR-F0270-SG3

15/25kV, 600 Amp Deadbreak Separable WYE Joint Connector with Test Point. Cable Insulation Diameter F - 0.640 - 0.820 inch. Aluminum Compression Connector. Conductor Size 270 - 4/0 Stranded/Compressed or 250 kcmil Solid/Compact. Sealing Kit SG3 - Cold-Shrinkable Seal with Copper Braid and Constant Force Spring.
15/25kV, 600 Amp Deadbreak Separable WYE Joint Connector with Test Point. Cable Insulation Diameter F - 0.640 - 0.820 inch. Aluminum Compression Connector. Conductor Size 250 - 2/0 Stranded/Compressed or 3/0 Solid/Compact. Sealing Kit SG3 - Cold-Shrinkable Seal with Copper Braid and Constant Force Spring.

K656LR-F0250-SG3

15/25kV, 600 Amp Deadbreak Separable WYE Joint Connector with Test Point. Cable Insulation Diameter F - 0.640 - 0.820 inch. Aluminum Compression Connector. Conductor Size 250 - 2/0 Stranded/Compressed or 3/0 Solid/Compact. Sealing Kit SG3 - Cold-Shrinkable Seal with Copper Braid and Constant Force Spring.
200 Amp, 15kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.575 inch to 0.740 inch. Copper Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62. 200ECS Jacket Seal Included.

162LR-A2220-S

200 Amp, 15kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.575 inch to 0.740 inch. Copper Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62. 200ECS Jacket Seal Included.

Frequently Asked Questions

What voltage ratings does this connector support?

The connector is rated for 15/25 kV medium-voltage applications.

What conductor sizes are compatible with this connector?

It supports conductor sizes from 270 to 4/0 stranded/compressed and 250 kcmil solid/compact.

What is the cable insulation diameter range?

The connector accommodates cable insulation diameters between 1.09 and 1.31 inches (27.48-33.27 mm).

Does this connector include a test point?

Yes, it features a test point for safe voltage verification without interrupting service.

What is included in the installation kit?

The kit includes the elbow connector housing, lug, probe, probe wrench, bail assembly, V.D. cap-peroxide, lubricant tube, crimp chart, and installation instructions.

What are the dimensions of the connector?

The connector measures 5.454 x 7.531 inches with a 2.097-inch diameter.

Is this connector suitable for deadbreak applications?

Yes, it is designed for deadbreak operation, allowing safe connection and disconnection under load.

How to Install the 252LR Deadbreak Elbow Connector

This guide provides step-by-step instructions for installing the Elastimold 252LR Deadbreak Elbow Connector, designed to terminate UD cable with concentric neutral and semi-con shielding. It covers cable preparation, elbow assembly, and connection to a 25kV class deadbreak bushing.

Estimated time: 1h 30m

Tools needed:

Wrench, Wire brush, Crimp tool, Hot stick, Wire strippers

Supplies needed:

252LR Elbow Connector Housing, Compression Lug, Probe, Probe Contact, Lubricant (supplied), Hold-down Bail, No. 14 AWG / 2.5mm copper wire, Appropriate ground connector, UD cable, Elastimold 25kV class 200 ampere deadbreak bushing or accessory device

  1. Perform Initial Safety Checks and Prepare Components

    DANGER: Ensure all apparatus is de-energized before starting installation. Do not touch or move energized products. Inspect all parts for damage, rating, and compatibility with mating parts. Verify the elbow housing cable entrance size and compression lug size match your cable. Check probe threads by hand-threading into the compression lug; replace damaged components if resistance is encountered. Have all required tools ready and maintain cleanliness throughout the procedure.

  2. Train the Cable

    Train the UD cable to ease operation, ensuring a minimum of 20 inches (508.0mm) extends beyond the end of the cable pad mount transformer. Cut any excess cable squarely at the center line of the bushing.

  3. Prepare the Cable End

    Unwrap and bind concentric neutral wires 8-1/2 inches (216.0mm) back from the cable end. Remove the shield and insulation squarely, taking care not to nick the conductor. Wire brush bare aluminum conductors and immediately install the compression lug, rotating to spread inhibitor. Align the lug's threaded hole with the bushing bore and crimp according to the crimp chart, rotating 180 degrees for each successive crimp. Carefully wipe off excessive inhibitor. Remove the semi-con shield and bevel the insulation end 1/8 inch (3.2mm) maximum. Thoroughly clean the insulation to remove all traces of conductive residue.

  4. Assemble the Elbow Connector

    Clean and lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Slide the elbow connector onto the cable using a back and forth twisting motion, then wipe off all excess silicone lubricant. Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, ensuring not to cross-thread. Tighten the probe with a wrench until the wrench bends.

  5. Assemble the Hold-down Bail

    Place the hold-down bail into the hold-down bracket. Compress the bail and insert it securely into the brackets.

  6. Connect the Concentric Neutral

    Insert one end of a separate No. 14 AWG (2.5mm) copper wire through the grounding eye on the elbow and twist tightly. Twist all neutral wires together and connect them to ground using an appropriate connector. Ensure adequate slack in the wires for elbow operation.

  7. Connect Elbow to Bushing Plug

    Clean the receptacle portion of the elbow connector and the mating bushing, and lubricate with the supplied lubricant ONLY if both the transformer and elbow are known to be de-energized. Use a fully insulated hot stick to place the elbow onto the bushing. DANGER: Do not operate by hand or separate if energized.

  8. Secure the Elbow with the Bail

    Pull the hold-down bail up over the crown or top of the elbow so that the eyebolt on the bail is directly over the operating eye. Tighten down on the elbow locator by turning the eyebolt clockwise. Adjust the nut on the eyebolt to allow it to seat securely in the locator, acting as a stop to prevent excessive force on the elbow. Once set, the nut will not require readjustment for future removal/replacement.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

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Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

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Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.