ABB Installation Products 168RLR-G5200 200 Amp, 15kV, Loadbreak Replacement Elbow Connector with Test Point, Cable Insulation…
UPC: 783786459384
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 200 Amp, 15kV Loadbreak Replacement Elbow Connector
- Integrated Test Point for diagnostics
- Accommodates Cable Insulation Diameter: 0.760" - 0.950"
- Bi-Metal Compression Lug for AWG #4 Stranded / #3 Solid (21.14 mm²)
- Extended Length Design: Net gain of 8-7/8 inches
Specifications
Amperage Rating | 200 A |
Application | Designed for connecting to and operating 15kV Class, 95kV BIL apparatus |
Color | Black |
Conductor Range | #4 STR/COMPR AWG , #3 SOL/COMPT AWG |
Environmental Conditions | Fully Submersible |
Insulation | True |
Material | Housing - EPDM-Rubber |
Size | Cable Insulation Diameter 0.760 inch to 0.950 inch |
Special Features | Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured insulation, insert and jacket. Provision for hot stick operation, Provision for ground wire connection. Wide cable range with minimum number of sizes. Extended Length Housing and Compression Lug - plus 10-1/2 inch (266.7mm). Non-Corrosive Capacitive Test Point |
Standard | ANSI/IEEE Standard 386 |
Temperature Rating, Maximum | 149 F |
Temperature Rating, Maximum | 65 C |
Temperature Rating, Minimum | -40 F |
Temperature Rating, Minimum | -40 C |
Type | Loadbreak Replacement Elbow Connector with Test Point |
Voltage Rating | 15 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 3.1000 L |
Package Weight (Metric) | 1.4060 kg |
162LR-B-5200
15kV 200 Amp, Loadbreak Elbow Connector with Test Point, .635 inch - .905 inch Cable Insulation Diameter, #4 Stranded Wire Size, Bi-Metal Compression Lug
273ELR-K-5270
200 Amp, 25kV, Loadbreak Repair Elbow Connector, Repair Elbow has extended length contact and elbow housing resulting in a net gain of 3-1/4 inches in length. Includes 02509X long Bi-Metal Contact. Cable Insulation Diameter 1090 inch to 1.310 inch. Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67.
K151SR-A0220
15/25kV 200 Amp, Deadbreak Straight Receptacle, Bails are required, but not included, order separately. Cable Insulation Diameter 0.575 inch to 0.740 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.K151SR-A2220
200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle, Bails are required but not included, order separately. Cable Insulation Diameter 0.575 inch to 0.740 inch. Copper Compression Lug. Conductor Size AWG Compressed Stranded #2 or Solid #1 or mmSquared 33.62.
K151SP-A0220
15/25kV 200 Amp, Deadbreak Straight Plug, Bails are required, but not included, order separately. Cable Insulation Diameter 0.575 inch to 0.740 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.K151SP-A2220
200 Amp, 15/25kV, Deadbreak Elbow, Straight Plug, Bails are required but not included, order separately. Cable Insulation Diameter 0.575 inch to 0.740 inch. Copper Compression Lug, Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.K151SP-D0220
200 Amp, 15/25kV, Deadbreak Elbow, Straight Plug, Bails are required but not included, order separately. Cable Insulation Diameter 0.890 inch to 1.220 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.K151SP-D0240
200 Amp, 15/25kV, Deadbreak Elbow, Straight Plug, Bails are required but not included, order separately. Cable Insulation Diameter 0.890 inch to 1.220 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.Frequently Asked Questions
What is the current rating of the elbow connectors?
The elbow connectors are rated for 200 A loadbreak applications.
What voltage classes do these connectors support?
The ABB Elastimold loadbreak repair and replacement elbows are available for 15 kV and 25 kV voltage classes.
How much length does the repair elbow add?
The repair elbow features an extended housing and compression lug length that is 3 1/4 inches longer than the standard elbow.
How much length does the replacement elbow add?
The replacement elbow extends its housing and compression lug length to 8 7/8 inches over the standard elbow.
What material are the elbows constructed from?
The elbows are constructed from specially formulated, non-rigid ethylene propylene diene monomer (EPDM) rubber.
Are these elbow connectors certified?
Yes, these connectors are IEEE 386 compliant, ANSI certified, and Rural Utilities Service (RUS) accepted.
Where are Elastimold elbows manufactured?
Elastimold 200 A repair and replacement elbows are designed, molded, and tested in Albuquerque, NM, USA.
What is the test point cap catalog number?
The test point cap catalog number for elbows with a test point is 156-7.
How much length does the replacement elbow add?
The replacement elbow provides a net gain of 8 7⁄8 inches in length with its extended housing and compression lug.
What are Elastimold 200 A elbow connectors used for?
They are used for 200 A loadbreak repair and replacement, especially for transitioning from live-front to dead-front equipment without splicing or pulling new cable.
How to Install and Operate 167RLR/168RLR Loadbreak Replacement Elbow Connectors
This guide provides instructions for installing and operating the 167RLR/168RLR Loadbreak Replacement Elbow Connectors, converting livefront terminations to deadfront for UD cables. It covers cable preparation, assembly, and connection to 15kV class loadbreak bushings.
Estimated time: 1h 30m
Tools needed:
Probe wrench, Wire brush, Hotstick (insulated live-line tool), Cable cutting tool, Wire strippers, Suitable capacitive voltage sensing device (for 168RLR)
Supplies needed:
167RLR or 168RLR Replacement Elbow Connector Housing, Compression Lug, Probe, Elastimold Lubricant (Do Not Substitute), Hose Clamp, No. 14 AWG (2.5mm) copper wire, Grounding connector, Test point cap (for 168RLR, if not already on the unit)
- Perform Safety and Pre-Installation Checks
DANGER: All apparatus must be de-energized during installation or removal of parts. This product should only be installed by competent personnel trained in high voltage electrical equipment safety practices. Verify all package contents are complete and undamaged. Check all components for proper fit with the cable and/or mating products. Thread the probe into the compression lug to check for resistance; replace damaged components if resistance is encountered. Gather all required tools and maintain cleanliness throughout the procedure.
- Remove Existing Livefront Terminator
Remove the rubber cap from the existing terminator. Cut off the connector at the top of the terminator. Disconnect the ground lead from the base of the terminator. Carefully remove the terminator housing from the cable.
- Prepare the Cable
Train the cables to be straight and in-line with the bushing centerline. Cut the cable to a precise length of 10-1/2 inches from the bushing centerline. Remove 1-3/8 inches of cable insulation from the end, ensuring the cut is square and that the conductor is not nicked.
- Install the Compression Lug
Wire brush the bare aluminum conductor thoroughly. Immediately install the compression lug onto the conductor, rotating it to spread the inhibitor. Position the compression lug so its contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart provided with the lug, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe off any excessive inhibitor from the outside of the lug and cable.
- Assemble the Elbow Connector
Lubricate the cable insulation and the inside of the elbow housing with the supplied Elastimold lubricant; do not substitute. Slide the elbow connector onto the cable using a back and forth twisting motion. Wipe off all excess lubricant. Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, taking care not to cross-thread, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with a wrench until the wrench bends.
- Connect the Concentric Neutral
Insert one end of a separate No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the elbow and twist it tight, ensuring not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector, providing adequate slack in the wires for elbow operation. Add the supplied hose clamp as shown in the documentation and tighten it snugly, but do not overtighten.
- Connect the Elbow to the Bushing (Loadmake Operation)
DANGER: Ensure both the transformer and elbow are known to be de-energized before proceeding with lubrication. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Securely fasten a hotstick to the loadbreak connector pulling eye. Place the elbow connector receptacle over the bushing plug, inserting the elbow male contact (arc follower portion) into the bushing until the first slight resistance is felt (contacts are approximately 2 inches apart). Immediately push the elbow home with a fast, firm, straight motion to engage the internal lock on the elbow and bushing interface. Apply sufficient force to ensure the internal lock engages.
- Perform Voltage Test (168RLR ONLY)
WARNING: This step applies only to the 168RLR model. The voltage test point is a capacitance device and is not directly connected to the conductor; do not use conventional voltage measuring equipment. Remove the test point cap with a hotstick, peeling it off at an angle rather than pulling directly in line. Test with a suitable sensing device, made for use with separable connectors manufactured with capacitive test points, following the manufacturer’s directions, to determine if the cable is energized. Contamination or incorrect equipment can provide a false 'no voltage' indication; treat the elbow as energized until confirmed by other means. After testing, clean and lubricate the inside surface of the cap with silicone grease and replace it tightly on the test point.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
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