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ABB - Installation Products 161LR-B5230 - 15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.

ABB Installation Products 161LR-B5230 15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.635 inch to 0.905 inch.…

UPC: 075114236157


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Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 161LR-B5230 Loadbreak Elbow is a 15 kV, 200 Amp rated cable termination device designed for medium-voltage power distribution systems. This loadbreak elbow features a bi-metal compression lug for secure, corrosion-resistant connections across a range of conductor sizes. The unit accommodates cable insulation diameters from 0.635 inches to 0.905 inches, making it compatible with multiple cable types in utility, industrial, and commercial applications. Key specifications include a 200 Amp continuous current rating and 15 kV voltage class, ensuring reliable operation in medium-voltage networks. The bi-metal construction combines copper and aluminum for optimal conductivity and corrosion resistance, extending service life in harsh environments. Conductor compatibility spans compressed stranded AWG #1 to #1/0 and solid AWG #1/0, with a corresponding cross-sectional area of 42.41 mm². The 161LR series is engineered for safe, loadbreak-capable terminations, allowing circuit connection and disconnection under load conditions without damaging the system. This feature is critical for maintenance operations and system reconfiguration. The compression lug design ensures low-resistance electrical contact, minimizing power loss and heat generation at the termination point. Typical applications include pad-mounted switchgear, transformers, and underground distribution systems where medium-voltage cable terminations require reliable, field-installable solutions. The loadbreak elbow's design facilitates quick installation and removal, reducing downtime during maintenance or system upgrades. ABB's 161LR-B5230 is part of a comprehensive line of medium-voltage accessories, providing standardized solutions for power infrastructure projects.
  • 15 kV voltage rating with 200 Amp continuous current capacity
  • Bi-metal compression lug for corrosion-resistant, high-conductivity connections
  • Accommodates cable insulation diameters from 0.635" to 0.905"
  • Compatible with compressed stranded AWG #1 to #1/0 and solid AWG #1/0 conductors
  • Loadbreak design enables safe connection/disconnection under load conditions

Specifications

Amperage Rating
200 A
Application
The 161LR is designed for Connecting to and Operating 15kV Class, 200 Amp Distribution apparatus. It Provides a Convenient Method to Connect/Disconnect Cable and Equipment on Power Distribution Systems
Color
Black
Conductor Range
#1 STR/COMPR AWG , 1/0 SOL/COMPT AWG
Environmental Conditions
Products are designed and constructed for all applications including Padmount, Subsurface, Vault, Indoor, Outdoor, Direct Sunlight, Direct Buried and Continuously Submerged in Water
Insulation
True
Material
Housing - EPDM-Rubber
Special Features
Fully Shielded, Fully Submersible Molded Rubber Housing, 100 Percent Peroxide-Cured Construction includes Insulation and Conductive EPDM Materials. Provision for Hot Stick Operation. Provision for Ground Wire Connection
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow Connector
Voltage Rating
15 kV
Package Dimensions (L x W x H)
10.5 IN x 19.12 IN x 12.5 IN
Package Dimensions (L x W x H)
26.67 cm x 48.5648 cm x 31.75 cm
Package Weight (Imperial)
2.0700 L
Package Weight (Metric)
0.9390 kg
600 Amp, 15/25kV, Deadbreak, Straight Receptacle with Test Point, Cable Insulation Diameter .850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded #1 or Compacted Solid 1/0.

K656YSR-H0230

600 Amp, 15/25kV, Deadbreak, Straight Receptacle with Test Point, Cable Insulation Diameter .850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded #1 or Compacted Solid 1/0.
15KV, LoadBreak, Elbow, 200 Amp, With Cold Shrink-Fit Jacket Seal Kit

161LR-B5240-S

15KV, LoadBreak, Elbow, 200 Amp, With Cold Shrink-Fit Jacket Seal Kit
200 Amp, 35kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 1.180 inch to 1.465 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. 200ECS-G3 Jacket Seal and Grounding Kit Included.

376LR-L5270-SG3

200 Amp, 35kV, Loadbreak Elbow Connector with Test Point, Cable Insulation Diameter 1.180 inch to 1.465 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded 4/0 /Solid 250 /mmSquared 126.67. 200ECS-G3 Jacket Seal and Grounding Kit Included.
15 kV, Loadbreak, 200 Amps, Elbow Connector, with Sealing Kit, Cable Insulation Diameter .635 - .905 inches, Bi-Metal Lug, Conductor Size 1/0 Stranded/Compressed or 2/0 Solid/Compact.

161LR-B5240-SG3

15 kV, Loadbreak, 200 Amps, Elbow Connector, with Sealing Kit, Cable Insulation Diameter .635 - .905 inches, Bi-Metal Lug, Conductor Size 1/0 Stranded/Compressed or 2/0 Solid/Compact.
600 Amp, 35kV, 600 Series Deadbreak Elbow (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 3/0 /Compacted Solid 4/0 /mmSquared Compact 95. 200ECS Cold-Shrinkable Jacket Seal Included.

755LR-G0260-S

600 Amp, 35kV, 600 Series Deadbreak Elbow (with Insulated Plug, Cap, Stud, Lug and Cable Adapter). Cable Insulation Diameter 0.760 inch to 0.950 inch. Aluminum Compression Lug. Conductor Size AWG or kcmil, Compressed Stranded 3/0 /Compacted Solid 4/0 /mmSquared Compact 95. 200ECS Cold-Shrinkable Jacket Seal Included.
600 Amp, 35KV, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.

755LR-H0240

600 Amp, 35KV, Elbow with Insulated Plug, Cap, Stud, Lug and Cable Adapter, Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.
15kV, 200 Amp, Loadbreak Elbow without Test Point, Cable Insulation Diameter 0.635 to 0.905 inches (16.13-22.99 mm), Bi-Metal Compression Lug, Conductor Size Stranded/Compressed #1, Solid/Compact 1/0. S is for Cold Shrinkable Jacket Seal.

161LR-B5230-S

15kV, 200 Amp, Loadbreak Elbow without Test Point, Cable Insulation Diameter 0.635 to 0.905 inches (16.13-22.99 mm), Bi-Metal Compression Lug, Conductor Size Stranded/Compressed #1, Solid/Compact 1/0. S is for Cold Shrinkable Jacket Seal.
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.

161LR-B5220

15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.

Frequently Asked Questions

What is the maximum voltage rating for this loadbreak elbow?

The ABB 161LR-B5230 loadbreak elbow has a maximum voltage rating of 15 kV.

What is the current carrying capacity of this elbow?

This loadbreak elbow is rated for a continuous current of 200 Amps.

What cable insulation diameter range does this elbow support?

The elbow is designed to fit cable insulation diameters ranging from 0.635 inches to 0.905 inches.

What type of connection lug does the 161LR-B5230 use?

It utilizes a bi-metal compression lug for secure and reliable conductor connections.

What conductor sizes are compatible with this loadbreak elbow?

It is compatible with compressed stranded AWG #1 and solid AWG #1/0 conductors, equivalent to 42.41 mm².

How to Install 161LR/162LR Loadbreak Elbow Connectors

This guide provides step-by-step instructions for the safe installation and initial setup of 161LR and 162LR Loadbreak Elbow Connectors, including cable preparation and assembly.

Estimated time: 1h 30m

Tools needed:

Probe Wrench, Wire brush, Crimp tool, Hotstick, Voltage sensing device

Supplies needed:

Lubricant (supplied with product, do not substitute), No. 14 AWG / 2.5mm copper wire (or equivalent), Appropriate connector (for neutral wires), Vinyl tape, Conductive copper tape (if using specific sealing kits), Cold shrink tube (if using specific sealing kits)

  1. Perform Pre-Installation Inspection and Ensure Safety

    DANGER: Ensure all apparatus is de-energized before beginning installation. This product must be installed only by competent personnel trained in high voltage electrical safety practices. Inspect all package contents for completeness and damage. Verify all components fit properly with the cable and mating products. Check the probe threads by hand-threading it into the compression lug; replace any damaged components if resistance is encountered. Gather all required tools and maintain a clean work area.

  2. Prepare Cable End

    Remove the insulation shield and insulation 2-1/8 inches (55mm) from the cable end, cutting squarely and taking care not to nick the conductor. Thoroughly clean the insulation to remove all traces of dirt or excess inhibitor.

  3. Install Compression Lug

    Wire brush bare aluminum conductors immediately and install the compression lug. Rotate the lug to spread the inhibitor, ensuring the contact threaded hole aligns with the bushing bore. Refer to the crimp chart packaged with your compression lug for recommended crimp tool information. Start the crimp at the crimp line mark and rotate 180 degrees for each successive crimp. Carefully wipe off any excess inhibitor from the outside of the lug and cable.

  4. Remove Insulation Shield and Bevel

    Remove the insulation shield 6-7/8 inches (175mm) back from the cable end. Ensure the cut is straight, smooth, and squared, taking care not to cut or nick the insulation. Bevel the insulation end a maximum of 1/8 inch (5mm).

  5. Assemble Elbow Connector

    Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Slide the elbow connector onto the cable using a back-and-forth twisting motion. Wipe off any excess lubricant. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends, indicating proper torque.

  6. Ground the Elbow and Connect Neutral Wires

    Insert one end of a separate No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the elbow. Twist the wire tightly, taking care not to damage the eye. If the elbow came pre-ordered with a ground wire, skip this insertion. Twist all neutral wires together and connect them to ground using an appropriate connector, ensuring adequate slack for elbow operation. If using a cold shrink grounding kit, refer to its specific instructions to complete the grounding.

  7. Connect Elbow to Bushing Plug

    DANGER: Confirm that both the transformer and the elbow are de-energized before proceeding. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Securely fasten a hotstick to the loadbreak connector pulling eye. Insert the probe tip approximately 2 inches (50mm) into the bushing, then immediately push the elbow home with a fast, firm, straight motion, using sufficient force to engage the internal lock on the elbow connector and bushing interface. Do not operate by hand.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

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What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

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Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.