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ABB - Installation Products 161LR-B5210 - 15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.635 inch to 0.905 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #3/Solid #2/mmSquared 26.67.

ABB Installation Products 161LR-B5210 15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.635 inch to 0.905 inch.…

UPC: 075114236133


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Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

ABB Installation Products 161LR-B5210 is a 15KV, 200 Amp loadbreak elbow designed for medium-voltage cable systems in industrial and utility applications. This loadbreak elbow accommodates cable insulation diameters from 0.635" to 0.905", making it compatible with a wide range of medium-voltage cables. The bi-metal compression lug ensures a reliable electrical connection and mechanical strength, reducing installation time while improving system integrity. The conductor size is rated for AWG compressed stranded #3 or solid #2, equivalent to 26.67 mm², suitable for common medium-voltage installations. Typical applications include underground distribution systems, switchgear connections, and pad-mounted transformers where safe, loadbreak operation is required. The elbow’s design allows for hot-stick operation, enabling safe maintenance without power interruption. The compression lug design minimizes resistance and heat generation, improving long-term reliability in high-current circuits. Use in environments requiring reliable, field-installable terminations with proven performance. The 161LR-B5210 is a direct replacement for standard loadbreak elbows in existing systems and meets utility-grade requirements for safety and durability. This product is part of ABB’s 161LR series, which includes options for test points and jacket seals for enhanced functionality.
  • 15KV, 200 Amp rated loadbreak elbow for medium-voltage cable systems
  • Accommodates cable insulation diameters from 0.635" to 0.905"
  • Bi-metal compression lug for reliable electrical and mechanical connection
  • Compatible with AWG compressed stranded #3 or solid #2 conductors (26.67 mm²)
  • Hot-stick operation for safe maintenance without power interruption

Specifications

Amperage Rating
200 A
Application
The 161LR is designed for Connecting to and Operating 15kV Class, 200 Amp Distribution apparatus. It Provides a Convenient Method to Connect/Disconnect Cable and Equipment on Power Distribution Systems
Color
Black
Conductor Range
#3 STR/COMPR AWG , #2 SOL/COMPT AWG
Connection Type
Compression Lug
Current Rating
200 A
Environmental Conditions
Products are designed and constructed for all applications including Padmount, Subsurface, Vault, Indoor, Outdoor, Direct Sunlight, Direct Buried and Continuously Submerged in Water
Insulation
True
Material
Housing - EPDM-Rubber
Material
Bi-Metal, Compression Lug
Series
161LR
Size
0.635-0.905 inch cable insulation diameter
Special Features
Fully Shielded, Fully Submersible Molded Rubber Housing, 100 Percent Peroxide-Cured Construction includes Insulation and Conductive EPDM Materials. Provision for Hot Stick Operation. Provision for Ground Wire Connection
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow Connector
Voltage Rating
15000 V
Voltage Rating
15 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
15/25kV, 200 Amp, Deadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.575-0.740 inches (14.61-18.80 mm), Bi-Metal Lug, Conductor Size 210 - #3 Stranded/Compressed, #2 Solid/Compact. Kit Includes Elbow Connector Housing, Lug, Probe, Probe Wrench, Bail Assembly, V.D. Cap-Peroxide, Tube of Lubricant, Crimp Chart and Installations Instructions. 5.454 x 7.531 inches, 2.097 inch diameter.

252LR-A5210

15/25kV, 200 Amp, Deadbreak Elbow Connector with Test Point, Cable Insulation Diameter 0.575-0.740 inches (14.61-18.80 mm), Bi-Metal Lug, Conductor Size 210 - #3 Stranded/Compressed, #2 Solid/Compact. Kit Includes Elbow Connector Housing, Lug, Probe, Probe Wrench, Bail Assembly, V.D. Cap-Peroxide, Tube of Lubricant, Crimp Chart and Installations Instructions. 5.454 x 7.531 inches, 2.097 inch diameter.
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.575 inch to 0.740 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.

161LR-A5240

15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.575 inch to 0.740 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49.
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.575 inch to 0.740 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.

161LR-A5230

15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.575 inch to 0.740 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.575 inch to 0.740 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.

161LR-A5220

15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.575 inch to 0.740 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.
15KV, 200 Amp, Loadbreak Elbow, Without Test Point, Cable Insulation Diameter 0.575 inch to 0.740 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250.

161LR-A5270

15KV, 200 Amp, Loadbreak Elbow, Without Test Point, Cable Insulation Diameter 0.575 inch to 0.740 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250.
200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle, Bails are required but not included, order separately. Cable Insulation Diameter 0.805 inch to 1.060 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 or Solid 2/0 or mmSquared 53.49. 200ECS-G3 Jacket Seal and Grounding Kit Included.

K151SR-C0240SG3

200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle, Bails are required but not included, order separately. Cable Insulation Diameter 0.805 inch to 1.060 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 or Solid 2/0 or mmSquared 53.49. 200ECS-G3 Jacket Seal and Grounding Kit Included.
200 Amp, 15/25kV, Deadbreak Elbow, Straight Plug, Bails are required but not included, order separately. Cable Insulation Diameter 0.575 inch to 0.740 inch. Includes an aluminum compression lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43. 200ECS-G3 Jacket Seal and Grounding Kit Included.

K151SP-A0250-SG3

200 Amp, 15/25kV, Deadbreak Elbow, Straight Plug, Bails are required but not included, order separately. Cable Insulation Diameter 0.575 inch to 0.740 inch. Includes an aluminum compression lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43. 200ECS-G3 Jacket Seal and Grounding Kit Included.
200 Amp, 15/25kV, Deadbreak Elbow, Straight Plug, Bails are required but not included, order separately. Cable Insulation Diameter 0.805 inch to 1.060 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49. 200ECS-G3 Jacket Seal and Grounding Kit Included.

K151SP-C0240SG3

200 Amp, 15/25kV, Deadbreak Elbow, Straight Plug, Bails are required but not included, order separately. Cable Insulation Diameter 0.805 inch to 1.060 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49. 200ECS-G3 Jacket Seal and Grounding Kit Included.

Frequently Asked Questions

Which voltage rating has improved insulation?

The 15 kV elbows specifically feature improved insulation as part of the enhanced safety design.

What material is used for the pulling eye?

The pulling eye is made of robust stainless steel, which promotes durable hotstick control.

What is required for the no-stick interface feature?

The no-stick interface feature is achieved when the loadbreak elbow is used with Elastimold bushings.

Does the loadbreak elbow have a no-stick interface?

Yes, it features a no-stick interface when used with Elastimold bushings, which has been NEETRAC tested.

What standards and certifications does the product meet?

The enhanced Elastimold loadbreak elbow is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance.

What is the product and its current/voltage rating?

The product is an enhanced Elastimold 200 amp loadbreak elbow, available for 15 kV and 25 kV systems.

Does the loadbreak elbow have a no-stick interface?

Yes, it features a no-stick interface when used with Elastimold bushings, which has been NEETRAC tested.

What standards and certifications does the product meet?

The enhanced Elastimold loadbreak elbow is IEEE 386 compliant, ANSI certified, and has Rural Utilities Service (RUS) acceptance.

What is the product and its current/voltage rating?

The product is an enhanced Elastimold 200 amp loadbreak elbow, available for 15 kV and 25 kV systems.

What is required for the no-stick interface feature?

The no-stick interface feature is achieved when the loadbreak elbow is used with Elastimold bushings.

How to Install 161LR/162LR Loadbreak Elbow Connectors

This guide provides step-by-step instructions for the safe and proper installation of Elastimold 161LR and 162LR Loadbreak Elbow Connectors on various UD cables, including cable preparation, lug crimping, and final assembly.

Estimated time: 1h 30m

Tools needed:

Wire Strippers, Wire Brush, Crimp Tool, Probe Wrench, Hotstick, Utility Knife

Supplies needed:

Elbow Connector Kit (161LR or 162LR), Lubricant (from kit), Compression Lug (from kit), Probe (from kit), No. 14 AWG (2.5mm) Copper Wire, Neutral Wire Connector

  1. Perform Safety Checks and Initial Inspection

    DANGER: All apparatus must be de-energized during installation. Failure to follow instructions will result in serious injury or death. Before starting, ensure all apparatus is de-energized. This product must be installed only by competent personnel trained in high voltage safety practices. Inspect all kit contents for completeness and damage. Verify proper fit with the cable and mating products. Check the probe threads by hand-threading into the compression lug; replace if resistance is encountered prior to full assembly.

  2. Prepare the Cable for Termination

    Train the cable for operational slack. Refer to the specific cable type section in the full instructions for precise measurements and preparation of neutral or drain wires. Squarely cut the cable end. Remove 2-1/8 inches (55mm) of shield and insulation, avoiding conductor nicks. Wire brush aluminum conductors and immediately install the compression lug, rotating to spread inhibitor. Align the lug's threaded hole with the bushing bore and crimp as per lug instructions. Remove 6-7/8 inches (175mm) of insulation shield and bevel the insulation end 1/8 inch (5mm) maximum. Thoroughly clean the insulation.

  3. Assemble the Elbow Connector

    Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant; do not substitute. Slide the elbow connector onto the cable using a back-and-forth twisting motion, then wipe off any excess lubricant. Align the elbow with the compression lug's threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends.

  4. Ground the Elbow

    Insert one end of a separate No. 14 AWG (2.5mm) copper wire or equivalent through the grounding eye on the elbow and twist tightly, ensuring not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector. Provide adequate slack in the ground and neutral wires to allow for elbow operation.

  5. Connect the Elbow to the Bushing Plug

    WARNING: Only connect the elbow to a de-energized bushing. Use a fully insulated hotstick tool for all operations. CONFIRM THAT THE TRANSFORMER AND ELBOW ARE DE-ENERGIZED. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Securely fasten a hotstick to the loadbreak connector pulling eye. Insert the probe tip approximately 2 inches (50mm) into the bushing, then immediately push the elbow home with a fast, firm, straight motion, using sufficient force to engage the internal lock. DO NOT OPERATE BY HAND.

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