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ABB - Installation Products 161LR-A5230 - 15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.575 inch to 0.740 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.

ABB Installation Products 161LR-A5230 15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.575 inch to 0.740 inch.…

UPC: 075114236102


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Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 161LR-A5230 Loadbreak Elbow is a 15KV, 200 Amp rated deadbreak connector designed for underground distribution systems. This elbow connector accommodates cable insulation diameters ranging from 0.575 inch to 0.740 inch, making it compatible with a variety of medium-voltage cables used in utility and industrial applications. The unit features a Bi-Metal Compression Lug, ensuring reliable electrical contact and mechanical strength when terminating stranded or solid conductors sized #1 AWG or 1/0 AWG (equivalent to 42.41 mm²). The compression lug design provides a secure, low-resistance connection that meets ANSI C119.4 standards for loadbreak elbows. Typical applications include underground residential distribution (URD) systems, pad-mounted transformers, switchgear, and junction enclosures where safe, insulated loadbreak operations are required. The loadbreak feature allows for energized connections and disconnections under load, reducing downtime during maintenance. This ABB product is part of a trusted line of medium-voltage connectors, leveraging decades of field-proven reliability in utility and industrial power distribution networks. The 161LR-A5230 is manufactured to strict quality controls and is suitable for use in environments where operational safety and electrical integrity are critical.
  • Rated 15KV, 200 Amp continuous current
  • Accommodates cable insulation diameters 0.575" to 0.740"
  • Bi-Metal Compression Lug for stranded or solid conductors #1/Solid 1/0 AWG (42.41 mm²)
  • Loadbreak design for energized connections/disconnections under load
  • Meets ANSI C119.4 standards for deadbreak connectors

Specifications

Amperage Rating
200 A
Application
The 161LR is designed for Connecting to and Operating 15kV Class, 200 Amp Distribution apparatus. It Provides a Convenient Method to Connect/Disconnect Cable and Equipment on Power Distribution Systems
Color
Black
Conductor Range
#1 STR/COMPR AWG , 1/0 SOL/COMPT AWG
Current Rating
200 A
Environmental Conditions
Products are designed and constructed for all applications including Padmount, Subsurface, Vault, Indoor, Outdoor, Direct Sunlight, Direct Buried and Continuously Submerged in Water
Insulation
True
Material
Bi-Metal Compression Lug
Material
Housing - EPDM-Rubber
Series
161LR
Size
Cable Insulation Diameter 0.575 inch to 0.740 inch
Special Features
Fully Shielded, Fully Submersible Molded Rubber Housing, 100 Percent Peroxide-Cured Construction includes Insulation and Conductive EPDM Materials. Provision for Hot Stick Operation. Provision for Ground Wire Connection
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow Connector
Voltage Rating
15 kV
Voltage Rating
15kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
600 Amp, 15/25kV, Deadbreak, Straight Receptacle with Test Point, Cable Insulation Diameter .850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded #1 or Compacted Solid 1/0.

K656YSR-H0230

600 Amp, 15/25kV, Deadbreak, Straight Receptacle with Test Point, Cable Insulation Diameter .850 inch to 1.050 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded #1 or Compacted Solid 1/0.
15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.575 inch to 0.740 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.

161LR-A5220

15KV, 200 Amp, Loadbreak Elbow, Cable Insulation Diameter 0.575 inch to 0.740 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded #2/Solid #1/mmSquared 33.62.
15KV, 200 Amp, Loadbreak Elbow, Without Test Point, Cable Insulation Diameter 0.575 inch to 0.740 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250.

161LR-A5270

15KV, 200 Amp, Loadbreak Elbow, Without Test Point, Cable Insulation Diameter 0.575 inch to 0.740 inch. Bi-Metal Compression Lug. Conductor Size AWG Compressed Stranded 4/0 /Solid 250.
200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle, Bails are required but not included, order separately. Cable Insulation Diameter 0.805 inch to 1.060 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 or Solid 2/0 or mmSquared 53.49. 200ECS-G3 Jacket Seal and Grounding Kit Included.

K151SR-C0240SG3

200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle, Bails are required but not included, order separately. Cable Insulation Diameter 0.805 inch to 1.060 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 or Solid 2/0 or mmSquared 53.49. 200ECS-G3 Jacket Seal and Grounding Kit Included.
200 Amp, 15/25kV, Deadbreak Elbow, Straight Plug, Bails are required but not included, order separately. Cable Insulation Diameter 0.575 inch to 0.740 inch. Includes an aluminum compression lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43. 200ECS-G3 Jacket Seal and Grounding Kit Included.

K151SP-A0250-SG3

200 Amp, 15/25kV, Deadbreak Elbow, Straight Plug, Bails are required but not included, order separately. Cable Insulation Diameter 0.575 inch to 0.740 inch. Includes an aluminum compression lug. Conductor Size AWG Compressed Stranded 2/0 /Solid 3/0 /mmSquared 67.43. 200ECS-G3 Jacket Seal and Grounding Kit Included.
200 Amp, 15/25kV, Deadbreak Elbow, Straight Plug, Bails are required but not included, order separately. Cable Insulation Diameter 0.805 inch to 1.060 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49. 200ECS-G3 Jacket Seal and Grounding Kit Included.

K151SP-C0240SG3

200 Amp, 15/25kV, Deadbreak Elbow, Straight Plug, Bails are required but not included, order separately. Cable Insulation Diameter 0.805 inch to 1.060 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 1/0 /Solid 2/0 /mmSquared 53.49. 200ECS-G3 Jacket Seal and Grounding Kit Included.
200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle, Bails are required but not included, order separately. Cable Insulation Diameter 0.575 inch to 0.740 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 2/0 or Solid 3/0 or mmSquared 67.43. 200ECS-G3 Jacket Seal and Grounding Kit Included.

K151SR-A0250-SG3

200 Amp, 15/25kV, Deadbreak Elbow, Straight Receptacle, Bails are required but not included, order separately. Cable Insulation Diameter 0.575 inch to 0.740 inch. Aluminum Compression Lug. Conductor Size AWG Compressed Stranded 2/0 or Solid 3/0 or mmSquared 67.43. 200ECS-G3 Jacket Seal and Grounding Kit Included.
200 Amp, 25kV, Loadbreak Replacement Elbow Connector with Test Point, Repair Elbow has extended length contact and elbow housing resulting in a net gain of 8-7/8 inches in length. Includes 00400X long Bi-Metal Contact. Cable Insulation Diameter 0.760 inch to 0.950 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.

274RLR-G5230

200 Amp, 25kV, Loadbreak Replacement Elbow Connector with Test Point, Repair Elbow has extended length contact and elbow housing resulting in a net gain of 8-7/8 inches in length. Includes 00400X long Bi-Metal Contact. Cable Insulation Diameter 0.760 inch to 0.950 inch. Bi-Metal Compression Lug, Conductor Size AWG Compressed Stranded #1/Solid 1/0 /mmSquared 42.41.

Frequently Asked Questions

Does the elbow have rigid probe support?

Yes, it incorporates internal rigid probe support to ensure proper switching and easy probe installation.

What material is the pulling eye made from?

The pulling eye is made from robust stainless steel, promoting durable hotstick control.

Does it have a no-stick interface?

Yes, it features a no-stick interface when used with Elastimold bushings, which has been NEETRAC tested.

What standards and certifications does the product meet?

The product is IEEE 386 compliant, has ANSI certification, and holds Rural Utilities Service (RUS) acceptance.

Does the product have RUS acceptance?

Yes, the enhanced Elastimold 200 amp loadbreak elbow has Rural Utilities Service (RUS) acceptance from the USDA, authorizing its use in rural infrastructure construction.

What are the voltage ratings for this elbow?

The enhanced Elastimold 200 amp loadbreak elbow is designed for 15 kV and 25 kV applications.

What is the enhanced Elastimold product?

The enhanced Elastimold is a 200 amp loadbreak elbow available for 15 kV and 25 kV series applications.

What is the enhanced Elastimold product?

The enhanced Elastimold is a 200 amp loadbreak elbow available for 15 kV and 25 kV series applications.

Does the elbow have rigid probe support?

Yes, it incorporates internal rigid probe support to ensure proper switching and easy probe installation.

What material is the pulling eye made from?

The pulling eye is made from robust stainless steel, promoting durable hotstick control.

How to Install 161LR/162LR Loadbreak Elbow Connectors

This guide provides step-by-step instructions for the safe and proper installation of 161LR and 162LR Loadbreak Elbow Connectors, including cable preparation, elbow assembly, grounding, and connection to a bushing.

Estimated time: 1h 30m

Tools needed:

Probe wrench, Wire brush, Crimp tool, Wire strippers, Hotstick, Vinyl tape (if applicable)

Supplies needed:

Elbow Connector Housing, Compression Lug, Probe, Lubricant (supplied, do not substitute), Copper wire (No. 14 AWG / 2.5mm or equivalent), Appropriate neutral connector, Cable sealing kit components (if applicable)

  1. Perform Initial Checks and Ensure Safety

    Before starting, inspect all components (Elbow Connector Housing, Compression Lug, Probe) for damage, proper rating, and compatibility with the cable and mating products. Ensure the probe threads freely into the compression lug for approximately four turns without resistance. DANGER: All apparatus must be de-energized during installation or removal of parts. This product should only be installed by competent personnel trained in high voltage electrical equipment safety practices. Failure to follow these instructions will result in serious or fatal injury.

  2. Prepare the Cable

    Train the cable to ensure adequate slack for operation. Based on your cable type (non-jacketed, jacketed concentric neutral, jacketed with drain wires, or jacketed copper tape shield), prepare the neutral or ground wires and cut the cable squarely at the bushing centerline as per the specific instructions for your cable type. Remove 2-1/8” (55mm) of the shield and insulation from the cable end, ensuring a square cut without nicking the conductor. Wire brush bare aluminum conductors and immediately install the compression lug, aligning its threaded hole with the bushing bore. Crimp the lug according to the manufacturer's chart, rotating 180 degrees for successive crimps, then wipe off excess inhibitor. Remove 6-7/8” (175mm) of the insulation shield, beveling the insulation end a maximum of 1/8” (5mm). Thoroughly clean the insulation.

  3. Assemble the Elbow Connector

    Lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant. DO NOT SUBSTITUTE other lubricants, as they may be harmful. Slide the elbow connector onto the cable using a back-and-forth twisting motion, then wipe off any excess lubricant. Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, ensuring it turns freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends, indicating proper torque.

  4. Establish Grounding and Neutral Connection

    Insert one end of a separate copper wire (No. 14 AWG / 2.5mm or equivalent) through the grounding eye on the elbow and twist it tightly, taking care not to damage the eye. If the elbow was preordered with a ground wire, proceed to the next step. Twist all neutral wires together and connect them to ground using an appropriate connector, ensuring adequate slack for elbow operation. If using a cold shrink grounding kit, refer to its specific instructions.

  5. Connect the Elbow to the Bushing Plug

    DANGER: Confirm that both the transformer and the elbow are de-energized before proceeding. Lubricate the receptacle portion of the elbow connector and the mating bushing with the supplied lubricant. Connect the elbow to the bushing using a full insulated 'hotstick' type tool. DO NOT OPERATE BY HAND.

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How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

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Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

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Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

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Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.