ABB - Installation Products 161A4-C5240 - 15kv, 200 Amps, Elbow-Bushing Insert Kit. Cable Insulation Diameter .805-1.060 inches. Bi-Metal Compression Lug. Conductor Sizse 240 - 1/0 Stranded/Compressed or 2/0 Solid/Compact or 53.49 mmsq.
ABB - Installation Products

161A4-C5240

UPC: 075114340908


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Overview

The ABB 161A4-C5240 Elbow-Bushing Insert Kit is a 15kV-rated, 200 Amp solution designed for medium-voltage cable terminations. This kit accommodates cable insulation diameters between 0.805 and 1.060 inches, making it compatible with a range of medium-voltage cables commonly used in industrial and utility applications. The kit includes a bi-metal compression lug, ensuring reliable electrical contact and mechanical strength for stranded (240 AWG to 1/0 AWG) or solid/compact conductors (2/0 AWG or 53.49 mm²). The compression lug design provides consistent performance under load, reducing the risk of hot spots or connection failures in high-current circuits. This insert kit is engineered for use in switchgear, transformers, and other medium-voltage equipment where elbow connectors are required for safe, insulated cable terminations. The 15kV rating ensures compliance with industry standards for medium-voltage systems, while the 200 Amp capacity supports applications requiring reliable power delivery without derating. The ABB 161A4-C5240 is part of ABB Installation Products' line of medium-voltage accessories, trusted for durability and precision in electrical installations. SKU 161A4-C5240 is available for immediate procurement.
  • 15kV rated, 200 Amp capacity
  • Fits cable insulation diameters 0.805-1.060 inches
  • Bi-metal compression lug for stranded (240-1/0 AWG) or solid/compact (2/0 AWG, 53.49 mm²) conductors
  • Compatible with medium-voltage switchgear and transformers
  • Part of ABB Installation Products' medium-voltage accessory line

Specifications

Amperage Rating
200 A
Application
15kV 200 Amp
Color
Black
Conductor Range
1/0 to 2/0 AWG
Connection
Compression
Connection Type
Elbow-Bushing Insert
Current Rating
200 A
Environmental Conditions
Fully Submersible
Insulation
True
Length
2.9 in
Length
73.66 mm
Material
Housing - EPDM-Rubber
Material
Bi-Metal Compression Lug
Size
Cable Insulation Diameter 0.805-1.060 inches
Special Features
Provision for Hot Stick Operation, Provision for Ground Wire Connection
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Elbow and Bushing
Voltage Rating
15 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
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Frequently Asked Questions

What is the part number for the included bushing?

The bushing insert included in the kit is part number 1601A4.

What is the voltage rating for the 161A4 connector?

The 161A4 connector is rated for 15kV voltage class. It has an 8.3kV maximum phase-to-ground operating voltage and 14.4kV maximum phase-to-phase.

What is the continuous current rating of the 161A4?

The 161A4 elbow connector has a continuous and loadbreak current rating of 200 Amps. It also has a 10kA Sym momentary and fault close rating for 10 cycles.

What cable insulation diameters does the 161A4 support?

The 161A4 allows connection of cables with insulation diameters from 0.575 inches (14.6mm) to 1.220 inches (31.0mm).

Can the 161A4 connector be operated energized?

Yes, the 161A4 includes provisions for energized operation using standard hotstick tools. This allows loadmake/loadbreak operation and a visible disconnect.

Which standards does the 161A4 connector meet?

The 161A4 elbow connector meets ANSI/IEEE Standard 386, Latest Revision.

What is included in the 161A4-W5X kit?

The kit contains the elbow connector housing, bi-metal compression lug, probe, probe wrench, bushing insert, protective shipping cap, lubricant, crimp chart, and installation instructions.

What conductors are compatible with the compression lugs?

Bi-metal compression lugs are suitable for both copper or aluminum conductors. Copper compression lugs are suitable for copper conductors only.

Is a sealing and grounding kit recommended?

Yes, for safety purposes, a sealing and grounding kit with the loadbreak elbow is highly recommended.

What sealing kits are available for cables?

For Jacketed Concentric Neutral Cables, use 200ECS or add suffix "-S". For Copper Tape Shield Cables, use 200ECS or add suffix "-S-G3".

Frequently Asked Questions about ABB - Installation Products

What technical support does ABB - Installation Products offer?

ABB - Installation Products offers comprehensive technical support through a dedicated technical support hotline at 888-385-1221 (Option 1), available 7:00 a.m. - 5:00 p.m. CST, Monday-Friday. Their support services include emergency services, on-site support, remote diagnostics, installation assistance, equipment assessments, and repair coordination. Customers can also access technical resources via email at [email protected].

What are the main product lines offered by ABB - Installation Products?

ABB - Installation Products offers a comprehensive range of electrical distribution and protection solutions, including panelboards like ReliaGear® and ProLine, circuit monitoring systems, softstarters, and modular bus bar systems. Key product lines cover low voltage applications with specialized offerings such as the SMISSLINE TP flexible power distribution bus system, Ekip UP protection and metering relays, and enclosed/open softstarters for industrial and commercial sectors.

What are the key features of ABB - Installation Products products?

ABB - Installation Products feature advanced, user-friendly design elements optimized for industrial applications. Key features include 2-in-1 Push-in Spring connection technology allowing ferruled and rigid cable connections, tool-free mounting, robust vibration and shock-proof design, and front-accessible terminals. The products deliver high connection capacities up to 18.5 kW, support motor starting solutions, provide short-circuit fuseless protection to 100 kA, and enable faster, more intuitive installation with one-hand mounting and automated wiring capabilities.

What environmental ratings do ABB - Installation Products products have?

ABB - Installation Products offer robust environmental ratings across multiple standards, including IP54 to IP66 protection levels and NEMA Type 1 to Type 4X enclosures. These ratings ensure superior protection against dust, water, and corrosion for both indoor and outdoor industrial applications, with certifications that meet stringent environmental performance requirements.

What accessories are available for ABB - Installation Products products?

ABB - Installation Products offers a comprehensive range of accessories designed to enhance functionality and connectivity across industrial control systems. Key accessories include auxiliary contact blocks, signaling contacts, shunt trips, undervoltage releases, electronic timers, interlocks, interface relays, terminal blocks, and connection accessories. These accessories are compatible with SMISSLINE TP plug-in distribution systems and Unifix AD busbar systems, allowing for easy installation and configuration of manual motor starters, circuit breakers, and other electrical components.

What is ABB - Installation Products's warranty policy?

ABB - Installation Products offers a standard 1-year factory warranty for most installation products, with options to extend warranty coverage up to 5 years for specific product lines like low voltage circuit breakers. Extended warranty requires online registration through ABB's Extended Warranty Tool, which verifies product application and provides additional coverage for manufacturing defects and factory-mounted accessories.

What industries and applications are ABB - Installation Products products used for?

ABB - Installation Products serve critical electrical infrastructure needs across diverse industries including Energy, Manufacturing, Power Generation, HVAC, Marine, Food & Beverage, Mining, Pulp & Paper, Water Treatment, and Automotive. Their products cover essential applications such as switchgear, power distribution systems, circuit protection, digital control technologies, and drive systems, engineered for high-reliability environments with a strong emphasis on safety, efficiency, and sustainability.

What communication protocols do ABB - Installation Products products support?

ABB - Installation Products support a comprehensive range of industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, DeviceNet, and IEC 61850. These protocols enable flexible connectivity across multiple industrial automation platforms, with high-speed data transmission capabilities up to 100 Mbps and support for various network topologies.

How are ABB - Installation Products products typically installed?

ABB - Installation Products are installed through a professional, systematic process emphasizing fast, intuitive wiring and tool-free mounting. Typical installation involves precise equipment verification, secure electrical connections, and comprehensive testing, including foundation frame assessment, busbar and cable connections, earthing system establishment, and thorough pre-commissioning functional tests to ensure optimal performance and reliability.

What certifications and standards do ABB - Installation Products products comply with?

ABB - Installation Products products meet rigorous international certifications including UL (United States), CSA (Canada), CE (European Community), UKCA (United Kingdom), EAC (Russia), and C-Tick (Australia & New Zealand). Our products comply with critical standards such as IEC 60947 series for low-voltage switchgear, functional safety standards EN 61800-5-2 and ISO 13849-1, ensuring high performance and reliability across industrial installation applications.