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ABB - Installation Products 160DRG - 15kV 200 Amp, Loadbreak Insulated Cap with Ground Lead #14 AWG. Diameter 2.90 inch, 2.47 inch Length.
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ABB Installation Products 160DRG 15kV 200 Amp, Loadbreak Insulated Cap with Ground Lead #14 AWG. Diameter 2.90 inch, 2.47…

UPC: 783786469482


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call (262) 252-1600 or email [email protected] for pricing and availability.

Overview

The ABB 160DRG 15kV 200 Amp Loadbreak Insulated Cap with Ground Lead (#14 AWG) is a critical safety and operational component for medium-voltage electrical systems. Designed for 15kV class applications, this insulated cap provides reliable loadbreak functionality, allowing safe connection and disconnection of energized circuits under load. The #14 AWG ground lead ensures proper grounding, reducing arc flash hazards and protecting personnel during maintenance or switching operations. This cap features a 2.90-inch diameter and 2.47-inch length, optimized for compatibility with standard 15kV class equipment. The insulated construction meets stringent electrical safety standards, providing dielectric strength and environmental protection in harsh industrial environments. Typical applications include pad-mounted transformers, switchgear, and underground distribution systems where loadbreak operations are required. The 200 Amp current rating ensures reliable performance under continuous load conditions, while the loadbreak design minimizes downtime during switching operations. The insulated material resists moisture, UV exposure, and mechanical stress, extending service life in outdoor and indoor installations. The ground lead facilitates proper grounding protocols, aligning with OSHA and NFPA 70E safety requirements for electrical work. Manufactured by ABB Installation Products, the 160DRG is built to meet the demands of utility, industrial, and commercial electrical systems. Its compact dimensions and robust construction make it ideal for confined spaces and tight installations. For applications requiring safe, reliable 15kV loadbreak operations with grounding, the ABB 160DRG delivers proven performance and compliance with industry standards.
  • 15kV voltage rating for medium-voltage applications
  • 200 Amp continuous current rating
  • #14 AWG ground lead for safety and grounding compliance
  • 2.90" diameter x 2.47" length for compact installations
  • Insulated construction for dielectric strength and environmental resistance

Specifications

Application
15kV, 200 Amps
Material
EPDM-Rubber
Size
Length 6.2 inch, Diameter 2.9 inch
Special Features
Isolation of Components
Temperature Rating, Maximum
194 F
Temperature Rating, Maximum
90 C
Temperature Rating, Minimum
194 F
Temperature Rating, Minimum
90 C
Type
Loadbreak Insulalted Cap
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.2900 L
Package Weight (Metric)
0.5850 kg
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Frequently Asked Questions

What are the key features of the 160DRG cap?

The 160DRG insulated cap is fully shielded, fully submersible, hot stick operable, and designed for energized operation. It is a separable insulated connector.

What is the Basic Impulse Level (BIL) withstand rating?

The BIL impulse withstand rating is 95kV (1.2 x 50 microsecond wave).

What material is the 160DRG cap molded from?

The 160DRG cap is molded from EPDM Rubber.

What is the momentary and fault close current rating?

The momentary and fault close current rating is 10kA Sym for 10 cycles.

What is the continuous and loadbreak current rating?

The continuous and loadbreak current rating is 200 Amp.

What is the corona extinction voltage?

The corona extinction voltage is 11kV AC at 3pC sensitivity.

What is the DC 15-minute withstand rating?

The DC 15-minute withstand rating is 53kV.

What is the AC one-minute withstand rating?

The AC one-minute withstand rating is 34kV.

What is the maximum phase-to-phase operating voltage?

The maximum phase-to-phase operating voltage for the 15kV class is 14.4kV.

What is the maximum phase-to-ground operating voltage?

The maximum phase-to-ground operating voltage for the 15kV class is 8.3kV.

How to Install the 160DRG/167DRG Insulated Cap with Ground Lead

This guide provides instructions for safely installing the 160DRG and 167DRG insulated caps with ground leads onto 15kV class loadbreak bushing interfaces, ensuring proper insulation, shielding, and watersealing. All apparatus must be de-energized during installation.

Estimated time: 20m

Tools needed:

Hotstick

Supplies needed:

Insulated Cap with Ground Lead, Lubricant

  1. Connect Electrostatic Grounding Wire

    Connect the free end of the electrostatic grounding wire to the system ground, ensuring enough slack for hot-stick operation of the insulated cap. CAUTION: Train the electrostatic grounding wire so it does not contact the bushing interface during operation.

  2. Prepare and Lubricate the Insulated Cap

    Remove the protective cover from the insulated cap. Lubricate the cap’s internal mating surface using only the supplied lubricant or ELASTIMOLD approved lubricants. DO NOT SUBSTITUTE, as other lubricants may be harmful to this product and its mating products. Keep the internal mating surface free from dirt and grime. Always replace the protective cover when not in use.

  3. Attach Insulated Cap to Loadbreak Bushing

    Firmly attach a hotstick to the insulated cap pulling eye. Insert the male contact of the insulated cap into the loadbreak bushing, and push it home with a fast, firm, straight motion. Make certain it is fully mated, with the locking ring seated. Detach the hotstick from the insulated cap.

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