ABB - Installation Products 1601DLA - 15kV, 200 Amp, DeadBreak to LoadBreak Bushing Adapter, Red. Includes hex-broach for Torque installation, Peroxide-cured insulation and jacket, Provision for ground wire connection, All copper current path. Red PBT interface shield reduces sticking and provides seating indicator.
ABB - Installation Products

1601DLA

UPC: 783786860876


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Overview

The ABB Installation Products 1601DLA is a 15kV, 200 Amp DeadBreak to LoadBreak Bushing Adapter engineered for medium-voltage electrical systems requiring safe and reliable transitions between deadbreak and loadbreak interfaces. This adapter is designed to convert 180 series deadbreak epoxy bushings to a loadbreak bushing, enabling compatibility with shielded cable connections in critical infrastructure such as sub-surface transformers, generators, pad-mounted transformers, regulators, switchgear, and reclosers. Key specifications include a maximum phase-to-ground operating voltage of 8.3kV, phase-to-phase voltage of 14.4kV, and a basic impulse insulation level (BIL) of 95kV (1.2 x 50 microsecond wave). The adapter meets ANSI/IEEE Standard 386 (latest revision) and supports continuous and loadbreak currents up to 200 Amps, with a momentary and fault close rating of 10kA symmetrical for 10 cycles. Dielectric withstand ratings include 34kV AC for one minute and 53kV DC for 15 minutes, with a corona extinction voltage of 11kV AC at 3pC sensitivity. The 1601DLA features a red peroxide-cured insulation and jacket for environmental resistance and longevity, ensuring reliable performance in harsh conditions. The integrated hex-broach design enables precise torque installation using the 200AT Assembly Tool, reducing installation time and ensuring consistent performance. The all-copper current path minimizes resistance for efficient power transfer, while the provision for ground wire connection enhances system safety and grounding integrity. The red PBT interface shield reduces sticking during disconnection and provides a visual seating indicator, confirming proper installation and reducing operational risks. Each kit includes the bushing insert, protective shipping cap (1601-APC-1), lubricant (82-08), and installation instructions (IS-1243). The adapter is designed for use in Elastimold universal bushing wells and is compatible with appropriate Elastimold products, making it a dependable solution for medium-voltage distribution systems in commercial, industrial, and utility applications.
  • 15kV class, 200 Amp continuous and loadbreak rating
  • Converts 180 series deadbreak epoxy bushings to loadbreak interface
  • Meets ANSI/IEEE Standard 386 with 95kV BIL and 10kA momentary rating
  • Red peroxide-cured insulation and jacket for environmental resistance
  • Hex-broach design for precise torque installation with ground wire provision
  • Provision for ground wire connection for safety
  • Red PBT interface shield reduces sticking and provides seating indicator
  • All copper current path for low resistance and efficiency

Specifications

Application
15kV, 200 Amps
Color
Red
Connection Type
Bushing Adapter
Current Rating
200 A
Material
EPDM-Rubber and Red Polybutylene terephthalate (PBT)
Material
Peroxide-cured insulation and jacket, copper
Material
Peroxide-cured insulation, PBT, Copper
Mounting Type
Torque installation with hex-broach
Mounting Type
Torque hex-broach
Size
4.50 inch Diameter
Special Features
All Copper Current Path
Standard
ANSI/IEEE Standard 386
Type
Bushing Adapter
Voltage Rating
15 kV
Voltage Rating
15kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0000 L
Package Weight (Metric)
0.4540 kg
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Frequently Asked Questions

What items are included in the 1601DLA kit?

Each kit contains one 1601DLA bushing insert, a protective shipping cap, lubricant 82-08, and installation instruction IS-1243.

What materials are used for the insulation and jacket?

The 1601DLA features peroxide-cured insulation and jacket.

Does the 1601DLA adapter include a ground wire connection?

Yes, the 1601DLA bushing adapter includes a provision for a ground wire connection.

What is the function of the Red PBT interface shield?

The Red PBT interface shield reduces sticking, provides a seating indicator, and indicates the 15kV class.

What apparatus can the 1601DLA connect to?

It can connect shielded cable to sub-surface transformers, generators, pad mounted transformers, regulators, switchgear, and reclosers.

What is the impulse withstand rating (BIL) of the adapter?

The impulse withstand (BIL) rating for the 1601DLA is 95kV, based on a 1.2 x 50 microsecond wave.

What standard does the 1601DLA adapter meet?

The 1601DLA bushing adapter meets ANSI/IEEE Standard 386, Latest Revision.

What is the continuous current rating of the 1601DLA?

The 1601DLA bushing adapter has a continuous and loadbreak current rating of 200 Amps.

What is the maximum operating voltage for the 1601DLA?

The maximum phase-to-ground operating voltage for the 1601DLA is 8.3kV.

What voltage class is the 1601DLA adapter rated for?

The 1601DLA bushing adapter is fully rated with a 15kV class.

How to Install the 1601DLA Deadbreak to Loadbreak Adapter

This guide provides step-by-step instructions for installing the 1601DLA or 2701DLA Deadbreak to Loadbreak Adapter, converting 180 series deadbreak epoxy bushings to loadbreak bushings. Ensure all apparatus is de-energized before beginning installation.

Estimated time: 30m

Tools needed:

Wire strippers, Screwdriver

Supplies needed:

1601DLA or 2701DLA Adapter, Bail Prepack (4 Hook Bolts, 4 Wing Nuts, 1 Bail Plate), Silicone Lubricant, Nylon Rod, Wire (No. 14 AWG Copper or equivalent), Suitable ground connector, Mating product (Elbow connector, insulated cap, or grounding elbow)

  1. Prepare Bushing and Install Adapter

    Inspect the apparatus bushing to ensure it is dry and free from all contaminants. Remove the protective shipping cover from the adapter. Lubricate the apparatus bushing and adapter interface with the supplied lubricant or ELASTIMOLD approved lubricants; do not substitute. Insert the nylon rod into the adapter interface to exhaust trapped air during assembly. Push the adapter firmly onto the apparatus bushing.

  2. Remove Nylon Rod

    Remove the nylon rod from the adapter by pulling it in the direction shown in the instructions (away from the adapter).

  3. Connect Ground Wire

    Insert one end of a piece of wire, with ampacity at least equivalent to No. 14 AWG Copper, through the grounding eye and twist it to make a small loop, taking care not to damage the eye. Connect this wire to ground using a suitable connector.

  4. Assemble and Secure Bail Plate

    Assemble the bail plate, four hook bolts, and four wing nuts to securely hold the adapter in place. Hand tighten the wing nuts, ensuring the bail plate remains parallel to the bushing mounting surface. The bail plate and hook bolts also serve as a ground for the adapter's semi-conductive jacket.

  5. Prepare Loadbreak Interface and Install Mating Product

    Clean and lubricate the loadbreak interface with the supplied lubricant. Install the mating products (e.g., elbow connector, insulated cap, or grounding elbow) to the bushing interface, following their specific installation instructions. If the adapter loadbreak interface is not immediately mated, replace the protective cap. Do NOT energize or submerge the adapter with the protective cap on.

  6. Verify Complete Assembly

    Confirm that the assembly of an insulated cap or elbow is complete by ensuring no portion of the red (for 1601DLA) or blue (for 2701DLA) interface sleeve is visible when viewed from the side.

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