ABB - Installation Products 1601A4 - 15kV 200 Amp, Loadbreak Bushing Insert, Includes internal torquing feature using 200AT Assembly Tool.
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ABB - Installation Products

1601A4

UPC: 783786663934


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Overview

The ABB Installation Products 1601A4 is a 15kV, 200 Amp loadbreak bushing insert engineered for medium-voltage electrical distribution systems. Designed to interface with standard ANSI bushing wells, this component serves as a critical apparatus bushing interface for connecting shielded cable to sub-surface transformers, generators, pad-mounted transformers, regulators, switchgear, and reclosers. The 1601A4 meets ANSI/IEEE Standard 386 (latest revision) with a maximum phase-to-ground operating voltage of 8.3kV and phase-to-phase voltage of 14.4kV. It delivers a 95kV BIL impulse withstand (1.2 x 50 microsecond wave), 34kV AC one-minute withstand, and 53kV DC 15-minute withstand. The bushing insert supports continuous and loadbreak operations at 200 Amps, with a 10kA symmetrical momentary and fault close rating for 10 cycles. Key features include a red PBT interface shield that reduces sticking, provides a seating indicator, and identifies the 15kV class. The internal torquing feature, requiring the specialized 200AT Assembly Tool, ensures consistent and secure connections while simplifying installation. The all-copper current path and peroxide-cured insulation and jacket enhance reliability and longevity. The 1601A4 includes a hex-broach for torque installation and provision for ground wire connection, making it a dependable solution for medium-voltage applications where loadbreak capabilities are essential.
  • 15kV class, 200 Amp continuous and loadbreak rated per ANSI/IEEE Standard 386
  • 95kV BIL impulse withstand, 34kV AC one-minute withstand, 53kV DC 15-minute withstand
  • Red PBT interface shield reduces sticking, provides seating indicator, and identifies 15kV class
  • Internal torquing feature with 200AT Assembly Tool ensures consistent, secure connections
  • All-copper current path, peroxide-cured insulation and jacket, provision for ground wire connection

Specifications

Application
15kV, 200 Amps
Material
EPDM-Rubber
Size
Length 7.18 inch, Diameter 2.9 inch
Special Features
Internal Torquing Feature Using 200AT Assembly Tool
Temperature Rating, Maximum
194 F
Temperature Rating, Maximum
90 C
Temperature Rating, Minimum
194 F
Temperature Rating, Minimum
90 C
Type
Loadbreak Insert Bushing
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.0600 L
Package Weight (Metric)
0.4810 kg
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Frequently Asked Questions

What is the current rating for these products?

The products described are 200 amp loadbreak elbows and bushing inserts.

Can Elastimold products be used with existing systems?

Yes, Elastimold 200 amp loadbreak bushing inserts and elbows can be universally applied to all IEEE 386 compliant interfaces in existing systems.

Are Elastimold bushing inserts suitable for submerged conditions?

Yes, Elastimold 200 amp bushing inserts are designed for exceptional performance under harsh conditions, including being fully submerged.

How does the PBT interface shield indicate voltage class?

The color-coded PBT interface shield visually indicates the voltage class: red for 15 kV, blue for 25 kV, and black for 35 kV.

What is the purpose of the PBT interface shield?

The PBT interface shield provides an excellent dielectric mating surface for secure connections and prevents rubber-to-rubber sticking for easier make/break operations.

How do Elastimold products prevent partial vacuum flashover?

The Elastimold patented vented ring design, available for 25 kV and 35 kV classes, prevents partial vacuum flashover during switching operations.

What voltage classes do Elastimold bushing inserts support?

Elastimold bushing inserts are available for 15 kV, 25 kV, and 35 kV system voltages. The patented vented ring design applies to 25 kV and 35 kV classes.

What voltage classes do Elastimold loadbreak elbows support?

Elastimold 200 amp loadbreak elbows are available for 15 kV and 25 kV system voltages.

Can Elastimold products be used with existing systems?

Yes, Elastimold 200 amp loadbreak bushing inserts and elbows can be universally applied to all IEEE 386 compliant interfaces in existing systems.

What voltage classes do Elastimold bushing inserts support?

Elastimold bushing inserts are available for 15 kV, 25 kV, and 35 kV system voltages. The patented vented ring design applies to 25 kV and 35 kV classes.

How to Install the Elastimold 1601A4 Loadbreak Bushing Insert

This guide provides step-by-step instructions for the safe and proper installation of the Elastimold 1601A4 Loadbreak Bushing Insert, designed for 15kV class loadbreak connections. Ensure all apparatus is de-energized before beginning.

Tools needed:

200AT assembly tool (optional), Suitable rod (for 200AT tool, optional)

Supplies needed:

1601A4 Loadbreak Bushing Insert, Lubricant (supplied, DO NOT SUBSTITUTE), No. 14 AWG (2.5mm2) copper wire, Suitable connector for grounding wire, HV insulated cap or connector (for mating or temporary protection)

  1. De-energize Apparatus and Inspect Bushing Well

    Ensure all apparatus is de-energized before proceeding. Inspect the apparatus bushing well to confirm it is dry and free from all contaminants. Remove the protective shipping cover from the bushing insert.

  2. Lubricate and Install Bushing Insert

    Lubricate the bushing well interface area of the bushing insert using only the supplied lubricant or ELASTIMOLD approved lubricants; do not substitute. Place the lubricated portion of the bushing insert into the apparatus bushing well. Hand tighten the bushing insert in a clockwise direction until it bottoms. Alternatively, use a 200AT assembly tool with a suitable rod, turning clockwise until it ratchets, then remove the tool. Do not use other tools to avoid damage.

  3. Install Electrostatic Grounding Wire

    Push a length of No. 14 AWG (2.5mm2) copper wire through one of the grounding tabs on the bushing insert. Form a small loop and twist it tightly, taking care not to damage the grounding tab. Connect the free end of this electrostatic grounding wire to the system ground using a suitable connector. Ensure the grounding wire does not contact the bushing interface, adjacent interfaces, or interfere with nearby accessories.

  4. Clean, Lubricate, and Mate Bushing Interface

    Thoroughly wipe the bushing interface clean of any contaminants and lubricate it with the supplied lubricant. Install the mating product (e.g., elbow connector, insulated cap, or grounding elbow connector) to the bushing insert, following the instructions provided with the mating product. If the bushing insert is not immediately mated, replace the shipping cover, but understand it is for protection only and is not insulated or watertight; do not energize or submerge the apparatus with only the shipping cover installed.

  5. Verify Seating Indication

    Confirm the complete assembly and proper seating of the insulated cap or elbow by verifying that no portion of the yellow band on the bushing insert is visible when viewed from the side.

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What technical support does Thomas and Betts offer?

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