ABB Installation Products 02500240 15-35kV 200 Amp, Loadbreak LR Long Bi-Metal Contact - Size Code 240 - 1/0…
UPC: 783786666003
Contact for Pricing
Minimum Qty: 200
Multiplier: 200
*Contact for lower quantities*
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- Rated for 15-35kV and 200 Amps for medium-voltage applications.
- Bi-metal construction for reliable conductivity and durability.
- Size Code 240 accommodates 1/0 Stranded/Compressed or 2/0 Solid/Compact conductors.
- 2.88 inch contact length ensures secure connections.
- ABB Loadbreak LR Long series for effective load switching.
Specifications
Amperage Rating | 200 A |
Connection | Compression |
Housing Material | Bi-Metal |
Type | Contact Long |
Voltage Rating | 15 to 35 kV |
Wire Size | 1/0 STR/COMPR AWG , 2/0 SOL/COMPT AWG |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 0.2500 L |
Package Weight (Metric) | 0.1130 kg |
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Frequently Asked Questions
Can 02500XXX connectors be used with copper conductors?
Yes, 02500XXX connectors are designed for use on copper conductors.
Can 02500XXX connectors be used with aluminum conductors?
Yes, 02500XXX connectors are designed for use on aluminum conductors.
Which elbows are compatible with 02500XXX connectors?
These connectors are designed for use with 161/162LR, 261/262LR, 375/376LR, and 252LR elbows.
What items are included in the 02500XXX kit?
Each 02500XXX kit contains one connector and one Crimp Chart CC-0020.
What materials are 02500XXX connectors made from?
02500XXX bi-metallic connectors have a copper tip section and a universal aluminum crimp barrel.
What conductor sizes does 02500240 support?
It supports 1/0 AWG or kcmil for stranded/compressed, and 2/0 AWG or kcmil for solid/compressed bi-metal conductors.
What is the 02500240 product?
The 02500240 is a 200A Loadbreak Long Bi-Metal Contact connector.
Can 02500XXX connectors be used with aluminum conductors?
Yes, 02500XXX connectors are designed for use on aluminum conductors.
What is the 02500240 product?
The 02500240 is a 200A Loadbreak Long Bi-Metal Contact connector.
What conductor sizes does 02500240 support?
It supports 1/0 AWG or kcmil for stranded/compressed, and 2/0 AWG or kcmil for solid/compressed bi-metal conductors.
How to Install 252LR Deadbreak Elbow Connectors
This guide provides step-by-step instructions for installing Elastimold 252LR Deadbreak Elbow Connectors on UD cable having concentric neutral and semi-con shielding. It covers cable preparation, elbow assembly, and connection to a 25kV class 200 ampere deadbreak bushing or accessory device.
Estimated time: 1h
Tools needed:
Wrench, Crimp tool, Wire brush, Hot stick
Supplies needed:
Compression Lug, Probe, Probe Contact, Lubricant, Hold-down Bail, Copper wire (No. 14 AWG / 2.5mm), Appropriate connector (for grounding)
- Perform Initial Safety Checks
DANGER: All apparatus must be de-energized during installation or removal of parts. This product should only be installed by competent personnel trained in good safety practices involving high voltage electrical equipment. Failure to follow these instructions will result in damage to the product and serious or fatal injury. Ensure all individual user, local, and national work rules and electrical standards are followed.
- Inspect Components
Check the contents of the package to ensure all parts are complete and undamaged. Verify the elbow housing cable entrance size and compression lug size for proper fit with the cable. Check the threads by threading the probe into the compression lug; if resistance is encountered, inspect for damage and replace the component.
- Prepare Test Point Cap
If the test point cap is not installed, lubricate the cap and the test point with the supplied lubricant and then install the cap onto the test point.
- Train the Cable
Train the UD cable as shown in the documentation to ease operation. Cut any excess cable squarely at the center line of the bushing, ensuring a minimum of 20 inches (508.0mm) beyond the end of the cable pad mount transformer.
- Prepare Cable End
Unwrap and bind the concentric neutral wires 8-1/2 inches (216.0mm) back from the end of the cable. Remove the shield and insulation from the cable end, cutting squarely and taking care not to nick the conductor. Wire brush bare aluminum conductors and immediately install the compression lug, rotating it to spread inhibitor. Position the compression lug so its contact threaded hole aligns with the bushing bore. Crimp the lug according to the crimp chart, starting at the crimp line mark and rotating 180 degrees for each successive crimp. Carefully wipe excessive inhibitor from the outside of the lug and cable. Remove the semi-con shield as shown, and bevel the insulation end a maximum of 1/8 inch (3.2mm). Thoroughly clean the insulation to remove all traces of conductive residue.
- Assemble Elbow Housing
Clean and lubricate the cable insulation and the inside of the elbow housing with the supplied lubricant. DO NOT SUBSTITUTE other lubricants, as they may be harmful. Keep the insulation clean of dirt and grime. Slide the elbow connector onto the cable using a back and forth twisting motion, then wipe off all excess silicone lubricant. Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, ensuring not to cross-thread. Tighten the probe with a wrench until the wrench bends.
- Assemble Hold-down Bail
Place the hold-down bail into the hold-down bracket. Compress the bail and insert it securely into the brackets.
- Connect Concentric Neutral
Using a separate No. 14 AWG (2.5mm) copper wire or equivalent, insert one end through the grounding eye on the elbow. Twist it tightly, taking care not to damage the eye. Twist all neutral wires together and connect them to ground using an appropriate connector. Provide adequate slack in the wires for elbow operation.
- Connect Elbow to Bushing Plug
Clean the receptacle portion of the elbow connector and the mating bushing. LUBRICATE ONLY IF THE TRANSFORMER AND ELBOW ARE KNOWN TO BE DE-ENERGIZED. Use a fully insulated hot stick to place the elbow on the bushing. DO NOT OPERATE BY HAND. DO NOT SEPARATE IF ENERGIZED.
- Secure Elbow with Bail
Pull the hold-down bail up over the crown or top of the elbow so that the eyebolt on the bail is directly over the operating eye. Tighten down on the elbow locator by turning the eyebolt in a clockwise direction. Adjust the nut on the eyebolt until it allows the eyebolt to seat securely in the locator. The nut should act as a stop to prevent the eyebolt from applying excessive force on the elbow. Once the nut is in its final position, it will not need to be readjusted when removing and replacing the elbow.
- Perform Voltage Test (Post-Installation)
To establish if the circuit is energized, remove the test point cap with a hot stick, peeling it off at an angle. WARNING: The voltage test point is a capacitance device, not directly connected to the conductor. Do not use conventional voltage measuring equipment. Follow the manufacturer’s directions for a suitable sensing device designed for capacitive test points. Contamination, moisture, or incorrect equipment can give a false 'no voltage' indication. Treat the elbow as energized until confirmed by other means. After testing, clean and lubricate the inside surface of the cap with silicone grease and replace it on the test point.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
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Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
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Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
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Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.