ABB Installation Products 02509260 200 Amp, 15/25kV, Long Bi-Metal Contact - 260 - 3/0 Stranded or Compressed. 4/0 Solid or…
UPC: 783786639915
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 200 Amp, 15/25kV rating
- Extended-length bi-metal contact and housing
- Provides a net gain of 3-1/4 inches in length
- Compatible with 3/0 AWG stranded or compressed conductors
- Compatible with 4/0 AWG solid or compact conductors
Specifications
Amperage Rating | 200 A |
Connection | Compression |
Current Rating | 200 A |
Housing Material | Bi-Metal |
Material | Bi-Metal |
Series | 260 |
Size | 3-1/4 inch long |
Size | 3/0 Stranded or Compressed, 4/0 Solid or Compact |
Type | Contact |
Voltage Rating | 15/25 kV |
Voltage Rating | 15 to 25 kV |
Wire Size | 3/0 STR/COMPR AWG , 4/0 SOL/COMPT AWG |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 0.7500 L |
Package Weight (Metric) | 0.3400 kg |
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Frequently Asked Questions
What repair elbows are compatible with 02509XXX connectors?
These units are designed for use with 167/168ELR and 273/274ELR repair elbows.
What conductor materials are compatible with 02509XXX connectors?
The 02509XXX connectors are designed for use with both aluminum and copper conductors.
What materials are 02509XXX bi-metallic connectors made from?
These connectors consist of a copper tip section and a universal aluminum crimp barrel.
What conductor sizes are compatible with 02509260?
Product 02509260 is compatible with 3/0 AWG or kcmil stranded/compressed, and 4/0 AWG or kcmil solid/compressed bi-metal conductors.
What are the voltage and current ratings for 02509XXX?
The 02509XXX Loadbreak ELR Bi-Metal Contact is rated for 15/25kV and 200A.
What materials are 02509XXX bi-metallic connectors made from?
These connectors consist of a copper tip section and a universal aluminum crimp barrel.
What conductor sizes are compatible with 02509260?
Product 02509260 is compatible with 3/0 AWG or kcmil stranded/compressed, and 4/0 AWG or kcmil solid/compressed bi-metal conductors.
What are the voltage and current ratings for 02509XXX?
The 02509XXX Loadbreak ELR Bi-Metal Contact is rated for 15/25kV and 200A.
What conductor materials are compatible with 02509XXX connectors?
The 02509XXX connectors are designed for use with both aluminum and copper conductors.
What repair elbows are compatible with 02509XXX connectors?
These units are designed for use with 167/168ELR and 273/274ELR repair elbows.
How to Install Elastimold 273ELR/274ELR Loadbreak Elbow Connectors
This guide provides step-by-step instructions for the safe and proper installation of Elastimold 273ELR (without test point) and 274ELR (with test point) Loadbreak Elbow Connectors on UD cable with concentric neutral and extruded insulation shielding. Ensure all safety precautions are followed.
Estimated time: 2h
Tools needed:
Probe wrench, Wire brush, Crimp tool, Wire strippers, Hotstick (for energized operations and cap removal), Neutral wire crimping tool (if applicable)
Supplies needed:
Elastimold 273ELR or 274ELR Elbow Connector Housing, Compression Lug (appropriate for cable type, e.g., 02509XXX), Probe, Lubricant (supplied with kit, do not substitute), No. 14 AWG / 2.5mm copper wire (for neutral connection), Appropriate ground connector (for neutral connection), UD cable (with concentric neutral and extruded insulation shielding), Insulated cap (if removing from bushing)
- Ensure De-energized State and Safety Precautions
DANGER: All apparatus must be de-energized during installation or removal of parts. This product should be installed only by competent personnel trained in good safety practices involving high voltage electrical equipment. Failure to follow these instructions will result in damage to the product and serious or fatal injury. Verify the circuit is de-energized using appropriate methods before proceeding.
- Inspect Components and Prepare Workspace
Check the contents of the package to ensure all components (Elbow Connector Housing, Compression Lug, Probe, Probe Wrench, Lubricant) are complete and undamaged. Inspect all components for proper fit with the cable and/or mating products. Check threads by threading the probe into the compression lug; if resistance is encountered, check for damage and replace. Read all instructions, have all required tools at hand, and maintain cleanliness throughout the procedure.
- Train and Cut Cable
Train the UD cable as shown in the documentation to ease operation. For new installations, cut any excess cable squarely at the center line of the bushing, ensuring a minimum of 20 inches beyond the end of the cable pad mount transformer, and a cut length of 3-1/4 inches.
- Prepare Cable End
Unwrap and bind the concentric neutral wires 13 inches back from the end of the cable (for 02509XXX compression lugs). Remove 2-1/8 inches of insulation and 9-1/2 inches of shield from the cable end, cutting squarely and taking care not to nick the conductor. Wire brush the bare aluminum conductors immediately.
- Install Compression Lug
Immediately install the compression lug onto the wire-brushed conductor. Rotate the lug to spread the inhibitor. Position the compression lug so that its contact threaded hole aligns with the bushing bore. Refer to the crimp chart packaged with the compression lug for recommended crimp tool information. Start crimping at the crimp line mark, rotating 180 degrees for each successive crimp. Carefully wipe any excessive inhibitor from the outside of the lug and cable.
- Remove Insulation Shield and Clean Insulation
Remove 10 inches of the insulation shield as shown in the documentation. Bevel the insulation end a maximum of 1/8 inch. Thoroughly clean the insulation to remove all traces of conductive residue, ensuring a straight, smooth, and squared surface without cuts or nicks.
- Lubricate and Assemble Elbow
Lubricate the cable insulation and the inside of the elbow housing with the lubricant supplied in the kit. DO NOT SUBSTITUTE other lubricants, as they may be harmful. Keep the insulation clean of dirt and grime. Slide the elbow connector onto the cable with a back and forth twisting motion. Wipe off all excess grease.
- Align Elbow and Thread Probe
Align the elbow with the compression lug’s threaded hole. Thread the probe into the lug by hand, taking care not to cross-thread. The probe must turn freely for approximately four turns before becoming snug. Tighten the probe with the supplied wrench until the wrench bends, indicating proper torque.
- Connect Concentric Neutral Wires
Using a separate copper wire (No. 14 AWG / 2.5mm) or equivalent, insert one end through the grounding eye on the elbow. Twist it tight, taking care not to damage the eye. Twist all neutral wires and the wire from the grounding eye together, then connect them to ground using an appropriate connector. Provide adequate slack in the wires for elbow operation.
- Connect Elbow to Bushing Plug
LUBRICATE ONLY IF THE TRANSFORMER AND ELBOW ARE KNOWN TO BE DE-ENERGIZED. Lubricate the receptacle portion of the elbow connector and the mating bushing with the lubricant supplied. If the bushing has an insulated cap, remove it using a hotstick tool attached to the pulling eye. Securely fasten a hotstick to the loadbreak connector pulling eye. Place the elbow connector receptacle area over the bushing plug, inserting the elbow male contact into the bushing until the first slight resistance is felt. Immediately push the elbow home with a fast, firm, straight motion to engage the internal lock on the elbow and bushing interface. Apply sufficient force to ensure the internal lock engages.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.