Authorized Panduit Distributor
Panduit CP-991-KIT4 - The CP-991-KIT4 is a component kit for the CP-991 Tool that extends the capability to install 12 AWG (4.0 mm ) single-wire ferrules with 0.39 (10mm) pin lengths.

Panduit CP-991-KIT4 The CP-991-KIT4 is a component kit for the CP-991 Tool that extends the capability to…

UPC: 613056683334


Documents & Media
Technical BulletinTechnical DrawingFull Engineering DrawingInstallation InstructionsVideo ClipUser ManualOwners Manual

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The Panduit CP-991-KIT4 is a specialized component kit designed to enhance the capabilities of the CP-991 crimping tool. This kit specifically enables the precise installation of 12 AWG (4.0 mm²) single-wire ferrules, featuring a 0.39 inch (10 mm) pin length. This extension of the CP-991 tool's functionality ensures reliable and consistent terminations for industrial wiring applications where 12 AWG wire is utilized. The CP-991-KIT4 includes all necessary components to maintain tool compatibility and optimize performance, making it ideal for high-volume wiring tasks. Applications include manufacturing, automation systems, and electrical panel assembly, where repeatable crimp quality is essential. Manufactured in the US, this kit adheres to Panduit's stringent quality standards, guaranteeing durability and precision. It offers a cost-effective method to expand the versatility of your existing CP-991 tool without the need for purchasing entirely new equipment. SKU: CP-991-KIT4. UNSPSC Code: 27112820.
  • Extends CP-991 tool capability for 12 AWG single-wire ferrules
  • Accommodates ferrules with 0.39 inch (10 mm) pin length
  • Ensures reliable terminations for industrial wiring
  • Ideal for manufacturing, automation, and panel assembly
  • Manufactured in the US to Panduit quality standards

Specifications

Application
CP-991 Crimp/Press Tool and Select Loose Piece Ferrules
Connection Type
ferrules
Connection Type
Ferrules with 10mm pin lengths
Material
Steel/Metal
Series
CP-991
Size
12 AWG (4.0 mm²)
Type
Tool Component Kit
Wire Range*
12 AWG
Package Dimensions (L x W x H)
11.5 IN x 9.8 IN x 3 IN
Package Weight (Imperial)
4.2 lbs
Component Kit for CP-992 Tool, for 12 AWG (4.0 mm ) ferrules with 0.47 (12mm) pin lengths

CP-992-KIT4

Component Kit for CP-992 Tool, for 12 AWG (4.0 mm ) ferrules with 0.47 (12mm) pin lengths
Die for 12 Ton 13400 or 13642M Hydrualic Tool for Crimping 204210MT Dragon Tooth Terminals, Brown. .301/.289 Gaging

13682

Die for 12 Ton 13400 or 13642M Hydrualic Tool for Crimping 204210MT Dragon Tooth Terminals, Brown. .301/.289 Gaging
KC22 Series Hex Crimp Die, 4/0 AWG

KC22-4/0

KC22 Series Hex Crimp Die, 4/0 AWG
The CP-991-KIT025 is a component kit for the CP-991 Tool that extends the capability to install 24 22 AWG (0.25 mm 0.34mm2) single-wire ferrules with 0.24 (6mm) - 0.31 (8mm) pin lengths.

CP-991-KIT025

The CP-991-KIT025 is a component kit for the CP-991 Tool that extends the capability to install 24 22 AWG (0.25 mm 0.34mm2) single-wire ferrules with 0.24 (6mm) - 0.31 (8mm) pin lengths.
The CD22-3/0 Crimp Die provides circumferential crimp results in terminations with our 3/0 size Battery Cable Lugs. Color-coded and embossed die index number on the connector barrel providing post crimp inspection. Die is used with approved Battery Cable Lug tooling.

CD22-3/0

The CD22-3/0 Crimp Die provides circumferential crimp results in terminations with our 3/0 size Battery Cable Lugs. Color-coded and embossed die index number on the connector barrel providing post crimp inspection. Die is used with approved Battery Cable Lug tooling.
The CD22-2/0 Crimp Die provides hex crimp results in terminations with our 2/0 size Battery Cable Lugs. Color-coded and embossed die index number on the connector barrel providing post crimp inspection. Die is used with approved Battery Cable Lug tooling.

CD22-2/0

The CD22-2/0 Crimp Die provides hex crimp results in terminations with our 2/0 size Battery Cable Lugs. Color-coded and embossed die index number on the connector barrel providing post crimp inspection. Die is used with approved Battery Cable Lug tooling.
The CD9-8B Die Insert is designed for use with the CA9 Ezair Crimp Applicator. This quick-change die sets allow for fast product change over and reduction in set-up time.

CD9-8B

The CD9-8B Die Insert is designed for use with the CA9 Ezair Crimp Applicator. This quick-change die sets allow for fast product change over and reduction in set-up time.
Die for CA-800 Applicator

CD-800-13

Die for CA-800 Applicator

Frequently Asked Questions

What is the intended use of the CP-991?

The CP-991 is intended solely for stripping and crimping flexible conductors and ferrules. It processes PVC-insulated conductors.

What is the cycle time for the CP-991?

The cycle time for the CP-991 is 1.3 seconds.

How can the counter on the control panel be reset?

To reset the counter to zero, press the set/reset button for two seconds.

What are the dimensions and weight of the CP-991?

The dimensions (W x H x D) are 9.45 x 15.4 x 19.3 inches (240 x 390 x 490 mm). The weight is approximately 62 lb. (28 kg).

Who is authorized to operate the CP-991?

Only authorized and instructed operators may work with the CP-991. The owner must ensure the operator has read and understood the manual.

What should be done if the machine moves from a cold to warm place?

If the machine moves from a cold to a warm location, condensation can form. Open the front door and allow condensation to evaporate before using.

Can the CP-991 be used in wet conditions?

No, the CP-991 must only be operated in a clean, dry, indoor environment. Do not expose power tools to rain or wet conditions.

What personal protective equipment is required for operation?

Safety glasses must be worn at all times by all persons operating the CP-991. Hearing protection is also recommended.

What safety precautions should be taken before opening the cover?

Before opening the cover, disconnect the main plug and the compressed air plug. The device automatically switches off if compressed air is disconnected.

What are the operating temperature limits for the CP-991?

The operating temperature range for the CP-991 is 59°F to 95°F (15°C to 35°C).

How to Operate the CP-991-KIT4 Automatic Wire Stripping and Ferrule Crimping Press

Instructions for operating the CP-991-KIT4 for automatic wire stripping and ferrule crimping. Ensure you read the full manual before operation.

Estimated time: 30m

Tools needed:

Screwdriver, Hexagonal wrench, Wire strippers

Supplies needed:

Ferrules, PVC-insulated conductors

  1. Select Installation Site

    Choose a level, horizontal surface for the CP-991. Avoid humid, dusty, or extreme temperature locations (operating range: 15°C to 35°C). Protect from vibrations and shocks. If moving from a cold to a warm location, open the front door to allow condensation to evaporate before use.

  2. Determine and Set Cross Section

    Verify that the CP-991 is equipped for the desired conductor cross section. If necessary, upgrade the CP-991 with the appropriate retrofit kit. Refer to the 'Retrofitting' section for details.

  3. Prepare for Stripping and Crimping

    WARNING: Disconnect the main plug and compressed air before opening the front door. Switch off the CP-991 using the main switch, disconnect the main plug, and disconnect the compressed air connection. Open the front door. Check that the sleeve receiver and fine stranded wire centering funnel are adjusted for the conductor cross section. Modify if necessary. Ensure the sleeve receiver is free from ferrules.

  4. Perform Stripping or Stripping and Crimping

    For stripping only, insert the conductor into the insertion funnel. For stripping and crimping, ensure the correct ferrules are loaded and the sleeve receiver is correctly adjusted. Insert the conductor into the insertion funnel. The CP-991 will automatically strip and, if configured, crimp the ferrule.

  5. Adjust Air Pressure

    Set the compressed air pressure using the air pressure regulator. The manometer will display the set pressure. Ensure the pressure is within the specified range (CP-991: 4.5-6 bar; CP-992: 5-6 bar).

  6. Select Operating Mode

    Use the control panel to select the desired operating mode: 'Strip only' or 'Strip and crimp'. The corresponding LED will illuminate.

  7. Manage Feeder Bowl Speed

    If needed, adjust the speed of the feeder bowl for filling new ferrules using the arrow buttons on the control panel. The speed is displayed as a percentage.

  8. Reset Counter (Optional)

    To reset the counter to zero, press and hold the set/reset button for two seconds. To change the counting direction, press and hold for five seconds.

Frequently Asked Questions about Panduit

What environmental ratings do Panduit products have?

Panduit products feature comprehensive environmental ratings across multiple standards, including UL 508A Type 1, 2, 3, 4, 4X, 12, and 13; CSA Type 1, 2, 3, 4, 4X, 12, and 13; and NEMA Type 1, 2, 3, 4, 4X, 12, and 13. They meet IEC 60529 IP66 rating, providing robust protection against dust, water, and corrosion in both indoor and outdoor environments, with operating temperatures ranging from -40°C to 130°C.

What certifications and standards do Panduit products comply with?

Panduit products are certified to multiple critical industry standards, including UL (Underwriters Laboratories) in the USA and Canada, CSA (Canadian Standard Association), EN IEC 61386, LVD 2006/G5/EC, and ARRA standards. Our products meet rigorous certifications for electrical safety, environmental compliance (WEEE and RoHS), and are designed to perform in extreme temperatures ranging from -55°C to 105°C, making them suitable for demanding industrial environments.

What industries and applications are Panduit products used for?

Panduit products are engineered for critical applications across multiple industries, including commercial construction, food and beverage, oil and gas, renewable energy, transportation, and safety-critical environments. Their solutions span electrical infrastructure, wire management, cable ties, power connectors, and safety systems designed to withstand extreme conditions like high vibration, temperature variations, UV exposure, and corrosive agents. Key industries include solar and wind energy, aerospace, heavy trucking, military, commercial transportation, and industrial manufacturing.

What are the main product lines offered by Panduit?

Panduit offers a comprehensive range of electrical infrastructure products including power connectors, cable ties, grounding connectors, identification products, safety solutions, terminals, cable cleats, wiring duct, and cable tie accessories. These products are engineered for industrial environments across multiple sectors like commercial construction, food and beverage, oil and gas, renewable energy, transportation, and safety applications.

What are the key features of Panduit products?

Panduit products are engineered for robust performance in heavy-duty industrial environments, featuring a comprehensive range of solutions including cable ties, power connectors, terminals, and identification products. Key features include proven quality performance, subject matter expertise, and customer-driven innovation across multiple industrial sectors such as commercial construction, food and beverage, oil and gas, renewable energy, transportation, and safety applications. The product line is designed to maximize productivity, reliability, and safety while meeting stringent industry standards.

What is Panduit's warranty policy?

Panduit provides a comprehensive Limited Product Warranty that can be fully reviewed on their official website at www.panduit.com/warranty. All Panduit products are subject to the terms, conditions, and limitations of this current warranty. Customers are advised to review the specific warranty details for their particular product, as Panduit requires buyers to determine product suitability for their intended use and assumes all associated risks.

What technical support does Panduit offer?

Panduit offers comprehensive technical support through their dedicated customer service team, accessible via phone at 1-800-777-3300. They provide expert assistance for their full range of industrial infrastructure products, including cable ties, power connectors, terminals, and identification solutions. Customers can also access additional technical resources and product information through their website at www.panduit.com.

What accessories are available for Panduit products?

Panduit offers a wide range of accessories across multiple product lines, including cable ties, cable tie accessories, cable tie tools, identification products, cable cleats, grounding connectors, and VeriSafe accessories like the VeriSafe Network Module and Insulation Piercing Connectors. For a comprehensive view of all available accessories, customers are recommended to visit www.panduit.com for the full product catalog.

How are Panduit products typically installed?

Panduit products are engineered for comprehensive installation across industrial environments, utilizing specialized tools and techniques for precise mounting. Installation methods vary by product line - from cable ties and power connectors to terminals and identification solutions - but all are designed for robust performance in heavy-duty settings. Technicians typically use Panduit's dedicated installation tools and follow manufacturer guidelines available at www.panduit.com to ensure proper fitting and maximum infrastructure reliability.