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NSI Industries PL4-6 - The Polaris PL4-6 Uninsulated Multi-Tap Connector features 6 ports sized for 4 - 14 AWG wires. The body is made from aluminum alloy and plated for corrosion resistance. Each pass-through port features a hex screw used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
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NSI Industries PL4-6 The Polaris PL4-6 Uninsulated Multi-Tap Connector features 6 ports sized for 4 - 14 AWG…

UPC: 662381900043


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Technical BulletinInstallation Instructions

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The NSI Industries Polaris PL4-6 Uninsulated Multi-Tap Connector is a 6-port splicing solution engineered for secure, high-current connections in industrial and commercial wiring systems. Designed for conductors sized 4 to 14 AWG, this connector supports both copper and aluminum cables with maximum amp ratings of 95A (copper) and 75A (aluminum). The 2000V-rated aluminum alloy body is corrosion-resistant and operates reliably from -45°C to 90°C (-49°F to 194°F), making it suitable for harsh environments. Installation is simplified with a hex key and torque wrench—no tape or additional supplies required. Each of the six pass-through ports features a hex screw for precise torque control, ensuring consistent, low-resistance connections. The ergonomic rounded corners enhance grip during tightening, reducing operator fatigue on long jobs. The uninsulated design allows for direct visual inspection of conductor placement, enabling quick verification of secure terminations. Ideal for use in cable trays, panel boards, ducts, raceways, and troughs, the PL4-6 connector is optimized for parallel runs and dry locations. Its dual-rated compatibility with Class B and C conductors ensures versatility across a wide range of applications, from motor control centers to distribution panels. The 6061-T6 aluminum construction provides durability while maintaining lightweight handling. Available in multiple port configurations, the Polaris PL4-6 is part of NSI Industries' trusted line of multi-tap connectors, trusted by electricians and engineers for decades. Whether splicing branch circuits or extending feeders, this connector delivers reliable performance with minimal installation time.
  • Uninsulated Simplicity: Form secure connections between 6 conductors quickly using the pass-through entry ports sized for wires between 4 and 14 AWG
  • Functional Design: Rounded corners and a plated aluminum body make Polaris connectors comfortable to grip and durable for harsh environments
  • Tightens Fast: Each entry port features a hex-keyed set screw that can be easily tightened to provide a secure grip on the inserted conductor
  • Extreme Voltage: Choose uninsulated connectors for high-voltage connections, with a heavy-duty maximum voltage rating of 2000V
  • Best Connections: Aluminum alloy pass-through ports provide low-contact resistance to guarantee a strong connection

Specifications

Aluminum Conductor Max AMP
75 Amp
Aluminum Conductor Note
Dual Rated for use with copper and or aluminum cables. Not for use with fine-stranded, flexible cables
Application
Wire Termination
Color
Aluminum
Copper Conductor Max
95 Amp
Environmental Conditions
90 C
Finish
Chromated
Housing Material
Aluminum
Housing Material
Aluminium
Material
Aluminum
Number Of Conductors
6
Number Of Poles
1
Size
L=2.570 - W=.500 - H=.630 IN
Special Features
(6) 4-14 AWG - Dual Rated
Standard
UL 486A/B
Temperature Rating
90 C
Temperature Rating, Maximum
194 F
Temperature Rating, Maximum
90 C
Temperature Rating, Minimum
194 F
Temperature Rating, Minimum
90 C
Type
Un-Insulated Multi Cable
Voltage Rating
600 V
Warranty
1 Year
Wire Size
4-14 AWG
Wire Type
Class B & C
Wire/Cable Class
Class B, Class C
Package Dimensions (L x W x H)
2.57 IN x 0.5 IN x 0.63 IN
Package Dimensions (L x W x H)
6.5278 cm x 12.7 mm x 16.002 mm
Package Weight (Imperial)
0.080 L
Package Weight (Metric)
0.036 kg
Lay In Connector 4 - 14 AWG offers the ultimate in flexibility. Excellent for grounding and continuous loop applications. Made of 6061T-6 aluminum alloy. Electro-tin plated for low contact resistance. Suitable for use with both copper and aluminum conductors. Rated 600V (2000V max. per UL486B). UL 486A/B Listed. Temperature rating 90 degrees C.

GLA-4

Lay In Connector 4 - 14 AWG offers the ultimate in flexibility. Excellent for grounding and continuous loop applications. Made of 6061T-6 aluminum alloy. Electro-tin plated for low contact resistance. Suitable for use with both copper and aluminum conductors. Rated 600V (2000V max. per UL486B). UL 486A/B Listed. Temperature rating 90 degrees C.
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 8 AWG to Copper Pigtail Wire Size 10 AWG, Tin Plated, Die Code 24, Die Color Code Blue

61905A

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 8 AWG to Copper Pigtail Wire Size 10 AWG, Tin Plated, Die Code 24, Die Color Code Blue
Panduit DV18-250B-3K Female Disconnect

DV18-250B-3K

Panduit DV18-250B-3K Female Disconnect
Rectangular Power Connectors, Housing, Receptacle / Plug, Wire-to-Wire, 1 Position, Wire & Cable, UL 94V-2, Power, Panel Mount

53884-1

Rectangular Power Connectors, Housing, Receptacle / Plug, Wire-to-Wire, 1 Position, Wire & Cable, UL 94V-2, Power, Panel Mount
The Polaris IPL500-6 Multi-Tap Single Side Entry Connector features 6 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPL500-6

The Polaris IPL500-6 Multi-Tap Single Side Entry Connector features 6 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLD250-8 Multi-Tap Dual-Sided Entry Black Connector features 8 ports sized for 250 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD250-8

The Polaris IPLD250-8 Multi-Tap Dual-Sided Entry Black Connector features 8 ports sized for 250 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPL350-4 Multi-Tap Single Side Entry Connector features 4 ports sized for 350 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPL350-4

The Polaris IPL350-4 Multi-Tap Single Side Entry Connector features 4 ports sized for 350 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLD250-12 Multi-Tap Dual-Sided Entry Connector features 12 ports sized for 250 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD250-12

The Polaris IPLD250-12 Multi-Tap Dual-Sided Entry Connector features 12 ports sized for 250 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

How to Install the PL4-6 Controller

This guide provides step-by-step instructions for installing and wiring the PL4-6 Controller on a DIN rail.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, Terminal connectors

  1. Mount the controller

    Secure the PL4-6 Controller to the DIN rail using the integrated clips. Ensure the controller is level and firmly attached.

  2. Prepare the wires

    Strip the wire insulation according to the specifications in Chart 1. Use a wire brush to clean any oxidation from the conductor if present.

  3. Connect the wires

    Insert each conductor into a different connector port of the terminal connectors. Secure the pressure screws according to the torque values specified in Chart 2.

Frequently Asked Questions about NSI Industries

How are Tork products typically installed?

Tork products are typically installed by trained technicians who follow a comprehensive commissioning process. This includes verifying the work environment, conducting electrical installation checks, performing internal and external equipment inspections, powering on the system, and executing operational tests to ensure compatibility and reliability.

What environmental ratings do Tork products have?

Tork products are designed to meet various environmental ratings, including NEMA Type 4X and Type 6, which provide protection against corrosion, windblown dust, rain, and occasional temporary submersion. These ratings ensure that Tork products can withstand harsh industrial environments while maintaining operational integrity.

What communication protocols do Tork products support?

Tork products support a comprehensive range of communication protocols, including PROFIBUS DP V1, PROFINET with dual port, EtherNet/IP with dual port, CANopen, and Modbus RTU integrated as standard. These protocols facilitate flexible network integration and high-performance communication across various industrial automation systems.

What are the key features of Tork products?

Tork products are designed with advanced features that enhance efficiency and reliability in industrial applications. Key features include integrated harmonics and EMC design for improved power quality, removable terminals for quick installation, and USB ports for easy troubleshooting. Additionally, Tork solutions emphasize user-friendly setup with application wizards and memory modules for convenient parameter management.

What are the main product lines offered by Tork?

Tork offers a diverse range of products primarily focused on industrial automation, including TORK® Photocontrols, lighting controls, and various electrical components such as enclosures, occupancy sensors, and grounding solutions. These products are designed to enhance efficiency and reliability in commercial and industrial applications.

What technical support does Tork offer?

Tork offers a comprehensive range of technical support services, including 24/7 customer support, on-site service management, and a technical hotline network. With three advanced technical support centers and over 8,000 hours of technical training conducted annually, Tork ensures certified expertise across 25+ languages to assist customers effectively. Their commitment to service is reflected in a 98% Service Level Agreement compliance rate, providing reliable support for all operational needs.

What industries and applications are Tork products used for?

Tork products are utilized across a variety of industries, including food processing, healthcare, hospitality, and manufacturing. They are designed for applications such as hand hygiene, surface cleaning, and dispensing solutions, ensuring efficiency and compliance in environments that require high standards of cleanliness and safety.

What certifications and standards do Tork products comply with?

Tork products comply with UL and cUL certifications, ensuring they meet rigorous safety and performance standards. Additionally, many models are designed to meet NEMA enclosure ratings, providing protection against environmental factors.

How are Remke products typically installed?

Remke products are typically installed through a systematic process that includes site audits to verify proper wiring, followed by remote or on-site commissioning. This commissioning involves installation verification, programming, and communication testing to ensure the system operates reliably and meets design specifications.

What accessories are available for Remke products?

Remke offers a wide range of accessories for their products, including panel mounting kits, fuse holders for voltage inputs, ferrites for communication modules, and current transformers. These accessories enhance the functionality and protection of Remke's industrial automation solutions, ensuring reliable performance in various applications.