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NSI Industries IPL500-6 - The Polaris IPL500-6 Multi-Tap Single Side Entry Connector features 6 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
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NSI Industries IPL500-6 The Polaris IPL500-6 Multi-Tap Single Side Entry Connector features 6 ports sized for…

UPC: 662381915047

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Overview

The NSI Industries Polaris IPL500-6 is a multi-tap, single-side entry connector designed for efficient and secure conductor splicing. This connector features six ports, accommodating wire sizes from 500 MCM down to 4 AWG. The body is constructed from a durable aluminum alloy, fully insulated with high-dielectric strength plastisol. This insulation is abrasion, chemical, and UV resistant, and will not support combustion. Each port is pre-loaded with an oxide inhibitor to ensure reliable connections. Removable access plugs cover the hex screws, simplifying installation and allowing for the closure of unused ports. Installation requires only a hex key and torque wrench, eliminating the need for tape or additional supplies. The IPL500-6 is rated for 600V and has a maximum operating temperature of 90 degrees Celsius. It is dual-rated for use with copper and aluminum conductors, offering a maximum current rating of 1209 A for copper and 946 A for aluminum. This connector is UL Listed 486B for dry locations and is also UL Listed for parallel configurations, providing NEC compliance for parallel conductor installations. Ideal for use in cable trays, panel boards, ducts, raceways, and troughs, the Polaris IPL500-6 offers a streamlined, all-in-one solution for multi-conductor connections.
  • One-Side Wire Entry: Form secure connections between 6 conductors quickly using the single-side entry ports sized for wires between 500 MCM and 4 AWG
  • Ergonomic Design: Rounded corners and a smooth exterior finish over the plastisol insulation make Polaris connectors comfortable to grip
  • Removable Plugs: Each port and adjustable set screw is covered by a secure plug to prevent debris, moisture or contaminants from entering the insulated connector
  • Pre-filled Oxide Inhibitor: All 6 single-side entry ports come pre-filled with an oxide inhibitor gel to prevent corrosion and provide low-contact resistance
  • Parallel Rated: This connector is specifically designed and rated for parallel installation, providing a safe and secure way to handle larger projects

Specifications

Aluminum Conductor Max AMP
946 Amp
Aluminum Conductor Note
Dual Rated for use with copper and or aluminum cables. Not for use with fine-stranded or flexible cables, Parallel Rated to provide safety and NEC complaince when installing parallel runs.
Application
Wire Termination
Color
Black
Copper Conductor Max
1209 Amp
Environmental Conditions
90 C
Finish
Plastisol Insulated
Housing Material
Aluminum
Housing Material
Aluminium
Material
Aluminum
Number Of Conductors
6
Number Of Poles
1
Size
L=7.400 - W=2.500 - H=2.940 IN
Special Features
(6) 500 MCM-4 AWG - Dual Rated
Standard
UL 486A/B
Temperature Rating
90 C
Temperature Rating, Maximum
194 F
Temperature Rating, Maximum
90 C
Temperature Rating, Minimum
194 F
Temperature Rating, Minimum
90 C
Type
Single Sided Entry
Voltage Rating
600 V
Warranty
1 Year
Wire Size
500 MCM-4 AWG
Wire Type
Class B & C
Wire/Cable Class
Class B, Class C
Package Dimensions (L x W x H)
7.4 IN x 2.5 IN x 2.94 IN
Package Dimensions (L x W x H)
18.796 cm x 6.35 cm x 7.4676 cm
Package Weight (Imperial)
1.570 L
Package Weight (Metric)
0.712 kg
The Polaris ISR-500 Multi-Tap In-Line Entry Connector features 2 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

ISR-500

The Polaris ISR-500 Multi-Tap In-Line Entry Connector features 2 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 8 AWG to Copper Pigtail Wire Size 10 AWG, Tin Plated, Die Code 24, Die Color Code Blue

61905A

Bi-Metal Pin Connectors with Insulating Cover, 600V, Aluminum Cable Size 8 AWG to Copper Pigtail Wire Size 10 AWG, Tin Plated, Die Code 24, Die Color Code Blue
Panduit DV18-250B-3K Female Disconnect

DV18-250B-3K

Panduit DV18-250B-3K Female Disconnect
Rectangular Power Connectors, Housing, Receptacle / Plug, Wire-to-Wire, 1 Position, Wire & Cable, UL 94V-2, Power, Panel Mount

53884-1

Rectangular Power Connectors, Housing, Receptacle / Plug, Wire-to-Wire, 1 Position, Wire & Cable, UL 94V-2, Power, Panel Mount
The Polaris IPLD250-8 Multi-Tap Dual-Sided Entry Black Connector features 8 ports sized for 250 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD250-8

The Polaris IPLD250-8 Multi-Tap Dual-Sided Entry Black Connector features 8 ports sized for 250 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPL350-4 Multi-Tap Single Side Entry Connector features 4 ports sized for 350 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPL350-4

The Polaris IPL350-4 Multi-Tap Single Side Entry Connector features 4 ports sized for 350 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLD250-12 Multi-Tap Dual-Sided Entry Connector features 12 ports sized for 250 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD250-12

The Polaris IPLD250-12 Multi-Tap Dual-Sided Entry Connector features 12 ports sized for 250 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLD350-4 Multi-Tap Dual-Sided Entry Black Connector features 4 ports sized for 350 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD350-4

The Polaris IPLD350-4 Multi-Tap Dual-Sided Entry Black Connector features 4 ports sized for 350 MCM - 6 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

Frequently Asked Questions

What is the voltage rating for IPL500-6?

The IPL500-6 operates at a voltage of 500V.

What is the product code for IPL500-6?

The product code for IPL500-6 is AMTS50046.

What is the cross-reference for IPL500-6?

The cross-reference for IPL500-6 includes BIBS600-6 and PBTS-6-500.

What are the compatible brands for IPL500-6?

IPL500-6 is compatible with BURNDY (BIBS600-6), ILSCO (PBTS-6-500), and others.

What is the maximum operating temperature?

The maximum operating temperature for IPL500-6 is not specified in the document.

What is the minimum operating temperature?

The minimum operating temperature for IPL500-6 is not specified in the document.

What are the installation requirements for IPL500-6?

Specific installation requirements for IPL500-6 are not detailed in the document.

How do I troubleshoot issues with IPL500-6?

Troubleshooting steps for IPL500-6 are not provided in the document.

What maintenance is required for IPL500-6?

Maintenance requirements for IPL500-6 are not specified in the document.

Are there any safety warnings for IPL500-6?

Safety warnings for IPL500-6 are not mentioned in the document.

How to Install the IPL500-6 Controller

This guide provides step-by-step instructions for installing and configuring the IPL500-6 Controller, including wiring and calibration procedures.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, Terminal connectors

  1. Mount the controller

    Secure the IPL500-6 controller to the DIN rail using the integrated clips. Ensure the controller is level and firmly attached.

  2. Strip wire insulation

    Strip the wire insulation according to the specified lengths in the connector size chart. Ensure that the insulation extends at least 3/8" into the connector port.

  3. Connect the conductors

    Insert each conductor into a different connector port of the IPL500-6. If oxidation is present, clean the conductor with a wire brush before insertion.

  4. Secure the connections

    Tighten the pressure screws on the connectors according to the torque values provided in the installation instructions to ensure a secure connection.

  5. Verify the installation

    Use a multimeter to check the connections and ensure proper voltage levels are present. Confirm that all connections are secure and functioning correctly.

  6. Calibrate the controller

    Follow the calibration procedures outlined in the user manual to ensure the IPL500-6 operates within the desired parameters.

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