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NSI Industries L438 - 1 Hole Long Barrel Copper Compression Lug 4 AWG - 3/8" Bolt Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. They are tin-plated to provide corrosion low contact resistance. Marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed and to cable manufacturer instructions. Temperature rating 90 degrees C. .

NSI Industries L438 1 Hole Long Barrel Copper Compression Lug 4 AWG - 3/8" Bolt Long Barrel Copper…

UPC: 662381034021


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Technical BulletinInstallation Instructions

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

NSI Industries L438 1 Hole Long Barrel Copper Compression Lug is a precision-engineered electrical termination solution designed for high-voltage applications requiring reliable, low-resistance connections. Manufactured from high-conductivity copper tubing and tin-plated for superior corrosion resistance, this compression lug ensures long-term performance in harsh industrial and utility environments. The L438 accommodates 4 AWG copper wire with a 3/8" bolt hole, providing secure mechanical and electrical bonding per cable manufacturer instructions. Key specifications include a 35kV maximum voltage rating and a 90°C temperature rating, making it suitable for power distribution systems, substations, and industrial machinery where operational integrity is critical. The long barrel design enhances wire retention and contact area, reducing the risk of loosening or degradation over time. Each lug is color-coded and die-indexed for easy identification and inventory management, simplifying installation and maintenance workflows. UL486A listed as a wire connector and UL467 listed for grounding & bonding, the L438 meets stringent safety standards for electrical systems. For applications exceeding 2000V, consult the cable manufacturer for voltage stress relief instructions to ensure optimal performance. The L438 is part of NSI Industries' L Series of long barrel compression lugs, engineered for durability and efficiency in high-current applications.
  • 1 Hole long barrel design for 4 AWG copper wire
  • 3/8" bolt hole for secure mounting
  • 35kV maximum voltage rating, 90°C temperature rating
  • Tin-plated copper for corrosion resistance and low contact resistance
  • Color-coded and die-indexed for easy identification and installation

Specifications

Application
Terminate, Splice, Tap Power Connectors
Cable Size
# 4 AWG (STR)
Color
Gray
Connection Type
Compression Lug
Environmental Conditions
90 C
Finish
Tin Plated
Material
Copper
Mounting
3/8 Mounting Hole IN
Mounting Type
Bolt (3/8")
Number Of Holes
1
Series
L438
Size
4 AWG
Size
L=1.91 - W=.591 - OD=.340 - ID=.250
Special Features
# 4 AWG (STR) - 3/8 Mounting Hole
Standard
UL486A/B, UL467 (8 AWG -3/0 AWG)
Stud Size
3/8 IN
Type
Long Barrel - One Hole
Voltage Rating
600 V
Voltage Rating
35 kV
Warranty
1 Year
Package Dimensions (L x W x H)
1.913 IN x 0.591 IN x 0.343 IN
Package Dimensions (L x W x H)
4.859 cm x 15.0114 mm x 8.7122 mm
Package Weight (Imperial)
2.500 L
Package Weight (Metric)
1.134 kg
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How to Install Copper Compression Connectors

This guide provides step-by-step instructions for installing copper compression connectors, ensuring a secure and reliable electrical connection.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush

Supplies needed:

Copper compression connectors, Insulated wire

  1. Strip the wire insulation

    Carefully strip the insulation from the conductor without nicking the strands. Ensure the stripped length allows the conductor to fill the barrel of the connector.

  2. Clean the conductor

    Use a wire brush to clean the stripped portion of the conductor, removing any oxide films to ensure a good connection.

  3. Insert the conductor into the connector

    Insert the cleaned and stripped conductor completely into the barrel of the compression connector, ensuring it fills the barrel.

  4. Crimp the connector

    Use the appropriate crimping tool to securely crimp the connector onto the conductor, following the manufacturer's suggested crimp locations.

  5. Verify the connection

    Inspect the crimped connection to ensure it is secure and that no strands are visible outside the connector. Use a multimeter to check for continuity.

Frequently Asked Questions about NSI Industries

How are Tork products typically installed?

Tork products are typically installed by trained technicians who follow a comprehensive commissioning process. This includes verifying the work environment, conducting electrical installation checks, performing internal and external equipment inspections, powering on the system, and executing operational tests to ensure compatibility and reliability.

What environmental ratings do Tork products have?

Tork products are designed to meet various environmental ratings, including NEMA Type 4X and Type 6, which provide protection against corrosion, windblown dust, rain, and occasional temporary submersion. These ratings ensure that Tork products can withstand harsh industrial environments while maintaining operational integrity.

What communication protocols do Tork products support?

Tork products support a comprehensive range of communication protocols, including PROFIBUS DP V1, PROFINET with dual port, EtherNet/IP with dual port, CANopen, and Modbus RTU integrated as standard. These protocols facilitate flexible network integration and high-performance communication across various industrial automation systems.

What are the key features of Tork products?

Tork products are designed with advanced features that enhance efficiency and reliability in industrial applications. Key features include integrated harmonics and EMC design for improved power quality, removable terminals for quick installation, and USB ports for easy troubleshooting. Additionally, Tork solutions emphasize user-friendly setup with application wizards and memory modules for convenient parameter management.

What are the main product lines offered by Tork?

Tork offers a diverse range of products primarily focused on industrial automation, including TORK® Photocontrols, lighting controls, and various electrical components such as enclosures, occupancy sensors, and grounding solutions. These products are designed to enhance efficiency and reliability in commercial and industrial applications.

What technical support does Tork offer?

Tork offers a comprehensive range of technical support services, including 24/7 customer support, on-site service management, and a technical hotline network. With three advanced technical support centers and over 8,000 hours of technical training conducted annually, Tork ensures certified expertise across 25+ languages to assist customers effectively. Their commitment to service is reflected in a 98% Service Level Agreement compliance rate, providing reliable support for all operational needs.

What industries and applications are Tork products used for?

Tork products are utilized across a variety of industries, including food processing, healthcare, hospitality, and manufacturing. They are designed for applications such as hand hygiene, surface cleaning, and dispensing solutions, ensuring efficiency and compliance in environments that require high standards of cleanliness and safety.

What certifications and standards do Tork products comply with?

Tork products comply with UL and cUL certifications, ensuring they meet rigorous safety and performance standards. Additionally, many models are designed to meet NEMA enclosure ratings, providing protection against environmental factors.

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What accessories are available for Remke products?

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