Authorized NSI Industries Distributor
NSI Industries L40NP - 2 Hole Long Barrel Copper Compression Lug for Copper Cable 4/0 AWG - 1/2" Bolt Compression lugs for flexible copper cables are connects that have a gentle, continuous flared end to ensure ease of cable insertion of flexible and extra flexible cables such as locomotive, welding, mining cable and more. The flared end also reduces pressure on the cable strands after installation and protects them from chafing and breakage as a result of cable movement. Tin-plated for corrosion resistance. Rated 600 volts for copper cables only. Single mounting hole.

NSI Industries L40NP 2 Hole Long Barrel Copper Compression Lug for Copper Cable 4/0 AWG - 1/2" Bolt…

UPC: 662381336040


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Technical BulletinInstallation Instructions

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The NSI Industries L40NP is a high-conductivity, tin-plated copper compression lug designed for reliable terminations on 4/0 AWG flexible copper cables. This lug is engineered for demanding applications such as locomotive, welding, and mining, where cable flexibility and durability are paramount. Its long barrel design features a gentle, continuous flare that simplifies cable insertion, especially for extra-flexible conductors. This flared entry also reduces pressure on the cable strands after installation, preventing chafing and breakage that can occur due to cable movement, thereby extending the service life of the connection. Rated for 600 volts and 90°C operation, the L40NP is UL486A Listed for wire connectors and UL467 Listed for grounding and bonding applications. The tin plating provides excellent corrosion resistance and maintains low contact resistance, crucial for long-term electrical performance. The lug is marked with die indexing and color-coded (blue) for easy identification and consistent crimping when used with compatible tools, including the NSI N12ID dieless compression tool for expanded wire range compatibility. The single mounting hole simplifies installation in various electrical systems. Key specifications include a 1/2" bolt size, a barrel inner diameter of 0.764 inches, a barrel outer diameter of 0.949 inches, and an overall length of 1.386 inches. The L40NP meets NEC 310.15 ampacity requirements for Class B or C building wire copper cables. For applications exceeding 2000V, consult the cable manufacturer for voltage stress relief instructions. NSI Industries, a US-based manufacturer, provides this durable connector for critical electrical infrastructure.
  • High-conductivity tin-plated copper construction for corrosion resistance and low contact resistance.
  • Long barrel design with flared end for easy insertion of flexible and extra-flexible copper cables.
  • Reduces strand pressure and protects against chafing and breakage from cable movement.
  • UL486A Listed for wire connectors and UL467 Listed for grounding and bonding.
  • Rated for 600V and 90°C operation, suitable for 4/0 AWG copper cable with a 1/2" bolt size.

Specifications

Application
Terminate, Splice, Tap Power Connectors
Cable Size
4/0 AWG (STR)
Color
Purple
Environmental Conditions
90 C
Finish
Tin Plated
Material
Copper
Mounting
1/2 Mounting Holes IN
Number Of Holes
2
Size
L=4.72 - W=1.00 - OD=.690 - ID=.550 IN
Special Features
4/0 AWG (STR) - 1/2 Mounting Holes - 1 3/4 Hole Spacing
Standard
UL486A/B
Stud Size
1/2 IN
Type
Long Barrel - Two Hole With Peep Hole
Voltage Rating
600 V
Warranty
1 Year
Package Dimensions (L x W x H)
4.72 IN x 1 IN x 0.69 IN
Package Dimensions (L x W x H)
11.9888 cm x 25.4 mm x 17.526 mm
Package Weight (Imperial)
5.500 L
Package Weight (Metric)
2.495 kg
Die for 12 Ton 13400 or 13642M Hydrualic Tool for Crimping 204210MT Dragon Tooth Terminals, Brown. .301/.289 Gaging

13682

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HYD POWER TOOL FOR CRIMPING RD-RM

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Ratchet Drive Crimping Tool APPLICATIONS: Ratchet Drive Crimping Tool is for non-insulated terminals from 6 to 1/0 AWG and insulated terminals from 22 to 8 AWG. Rugged, compact, and lightweight. Requires minimum effort due to ratchet action, ensuring an excellent crimp every time. FEATURES: TYPE: Insulated and Uninsulated ACTION: Ratchet INSULATED USE: Terminals 22 to 8 AWG NON-INSULATED USE: Terminals 6 to 1/0 AWG MANUFACTURER: NSi Industries PART NUMBER: RDC 1/0 UPC: 662381055309

RDC1/0

Ratchet Drive Crimping Tool APPLICATIONS: Ratchet Drive Crimping Tool is for non-insulated terminals from 6 to 1/0 AWG and insulated terminals from 22 to 8 AWG. Rugged, compact, and lightweight. Requires minimum effort due to ratchet action, ensuring an excellent crimp every time. FEATURES: TYPE: Insulated and Uninsulated ACTION: Ratchet INSULATED USE: Terminals 22 to 8 AWG NON-INSULATED USE: Terminals 6 to 1/0 AWG MANUFACTURER: NSi Industries PART NUMBER: RDC 1/0 UPC: 662381055309
U-Type Compression Die - Pink 1/0 AWG Copper - 2 AWG Aluminum U-Shaped Compression Dies are for use with the NSi-12 Compression Tool and Other Tools. See Cross-Reference Chart below.

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U-Type Compression Die - Pink 1/0 AWG Copper - 2 AWG Aluminum U-Shaped Compression Dies are for use with the NSi-12 Compression Tool and Other Tools. See Cross-Reference Chart below.
Non-Insulated Parallel Splice Connector For Wire Range #4 AWG, Circular Mil Range 33,100-52,600, Length 0.531 Diameter 0.41, Nickel Plated

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Non-Insulated Parallel Splice Connector For Wire Range #4 AWG, Circular Mil Range 33,100-52,600, Length 0.531 Diameter 0.41, Nickel Plated
Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.

AS-K1-H6

Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

1SNK705010R0000

Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

1SNK705030R0000

Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.
Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color Gray

E989NNJ-5-HD

Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color Gray
PVC Coated Junction Box, 12 Inch X 12 Inch X 6 Inch, 14 Gauge, Gray

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PVC Coated Junction Box, 12 Inch X 12 Inch X 6 Inch, 14 Gauge, Gray

Frequently Asked Questions

What type of cable is the NSI L40NP lug designed for?

The NSI L40NP lug is designed for flexible and extra-flexible copper cables, including locomotive, welding, and mining cables.

What is the voltage rating for the L40NP compression lug?

The L40NP compression lug is rated for 600 volts.

What is the temperature rating of the NSI L40NP lug?

The NSI L40NP lug has a temperature rating of 90°C.

Is the L40NP lug UL listed for grounding and bonding applications?

Yes, the L40NP lug is UL467 Listed for grounding and bonding applications.

What is the bolt size for the NSI L40NP compression lug?

The NSI L40NP compression lug uses a 1/2" bolt size.

What is the purpose of the flared end on the L40NP lug?

The flared end simplifies cable insertion and reduces pressure on cable strands after installation, preventing chafing and breakage.

What is the wire range for the L40NP lug?

The L40NP lug is specified for 4/0 AWG copper cable, with an expanded range when used with NSI N12ID dieless compression tools.

How to Install NSI Copper Compression Connectors

Install and crimp NSI copper compression lugs or splices on concentric, compressed, or compact copper conductors. Select the correct connector size, prepare the conductor properly, and crimp using an approved tool and die set.

Estimated time: 20m

Tools needed:

Wire stripper, Wire brush, Approved compression crimp tool, Approved dies for the selected connector, NSI M-250 or NSI M-500 mechanical crimp tool (for applicable cable sizes), NSI N12ID dieless crimp tool or NSI N1240 tool (optional, where applicable)

Supplies needed:

Correct NSI copper compression lug or splice connector, Copper conductor cable, Oxide-removal cleaning supplies if needed

  1. Select the correct connector

    Choose the proper NSI lug or splice connector for the cable size and conductor type. Verify that the connector series and barrel style match the application before starting. Do not use a connector that does not match the conductor size.

  2. Strip and clean the conductor

    Carefully strip the insulation from the conductor without nicking the strands. Strip enough length so the conductor will fully insert into and fill the connector barrel. Wire brush the stripped conductor to remove oxide films, and keep the exposed copper clean.

  3. Insert the conductor fully

    Insert the cleaned conductor completely into the connector barrel. Verify that the stripped portion is fully seated and that no strands are left outside the barrel. Ensure the conductor is clean and properly aligned before crimping.

  4. Crimp with the approved tool

    Crimp the connector using an approved UL-listed tool and die set for the selected connector series. Follow the barrel markings for suggested crimp locations when using NSI N12ID or N1240 tools. Use the correct number of crimps for the connector type, and apply twice as many crimps for long-barrel lugs and splices as indicated. Use only approved tools and dies for the cable size.

  5. Verify the finished connection

    Inspect the completed crimp to confirm the connector is secure and the conductor is fully retained. Check that the crimp locations match the connector markings and that the installation is suitable for the conductor size. If the connection is not fully seated or properly crimped, remove it and reinstall with the correct connector and tool.

Frequently Asked Questions about NSI Industries

How are Tork products typically installed?

Tork products are typically installed by trained technicians who follow a comprehensive commissioning process. This includes verifying the work environment, conducting electrical installation checks, performing internal and external equipment inspections, powering on the system, and executing operational tests to ensure compatibility and reliability.

What environmental ratings do Tork products have?

Tork products are designed to meet various environmental ratings, including NEMA Type 4X and Type 6, which provide protection against corrosion, windblown dust, rain, and occasional temporary submersion. These ratings ensure that Tork products can withstand harsh industrial environments while maintaining operational integrity.

What communication protocols do Tork products support?

Tork products support a comprehensive range of communication protocols, including PROFIBUS DP V1, PROFINET with dual port, EtherNet/IP with dual port, CANopen, and Modbus RTU integrated as standard. These protocols facilitate flexible network integration and high-performance communication across various industrial automation systems.

What are the key features of Tork products?

Tork products are designed with advanced features that enhance efficiency and reliability in industrial applications. Key features include integrated harmonics and EMC design for improved power quality, removable terminals for quick installation, and USB ports for easy troubleshooting. Additionally, Tork solutions emphasize user-friendly setup with application wizards and memory modules for convenient parameter management.

What are the main product lines offered by Tork?

Tork offers a diverse range of products primarily focused on industrial automation, including TORK® Photocontrols, lighting controls, and various electrical components such as enclosures, occupancy sensors, and grounding solutions. These products are designed to enhance efficiency and reliability in commercial and industrial applications.

What technical support does Tork offer?

Tork offers a comprehensive range of technical support services, including 24/7 customer support, on-site service management, and a technical hotline network. With three advanced technical support centers and over 8,000 hours of technical training conducted annually, Tork ensures certified expertise across 25+ languages to assist customers effectively. Their commitment to service is reflected in a 98% Service Level Agreement compliance rate, providing reliable support for all operational needs.

What industries and applications are Tork products used for?

Tork products are utilized across a variety of industries, including food processing, healthcare, hospitality, and manufacturing. They are designed for applications such as hand hygiene, surface cleaning, and dispensing solutions, ensuring efficiency and compliance in environments that require high standards of cleanliness and safety.

What certifications and standards do Tork products comply with?

Tork products comply with UL and cUL certifications, ensuring they meet rigorous safety and performance standards. Additionally, many models are designed to meet NEMA enclosure ratings, providing protection against environmental factors.

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What accessories are available for Remke products?

Remke offers a wide range of accessories for their products, including panel mounting kits, fuse holders for voltage inputs, ferrites for communication modules, and current transformers. These accessories enhance the functionality and protection of Remke's industrial automation solutions, ensuring reliable performance in various applications.