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ABB - Installation Products TBM60RS - Carrying Case and Tool Kit - Manual Ratcheting Crimp Tool for Copper And Aluminum Connectors and H-taps, Designed with Short Handles, Crimp #8 AWG -500 Mcm Copper and #10 AWG - 350 Mcm Aluminum Lugs and Splices, and #6 AWG - 4/0 AWG H-taps

ABB Installation Products TBM60RS Carrying Case and Tool Kit - Manual Ratcheting Crimp Tool for Copper And Aluminum…

UPC: 786210082042


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Installation InstructionsManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB TBM60RS Carrying Case and Tool Kit is a comprehensive solution for electrical professionals, featuring a manual ratcheting crimp tool specifically engineered for the reliable termination of copper and aluminum connectors, as well as H-taps. This robust kit is an indispensable asset for electrical contractors and maintenance personnel who regularly work with a diverse range of conductor sizes and connector types. The TBM60RS tool is precisely specified for crimping a wide array of copper lugs and splices, accommodating sizes from #8 AWG up to 500 MCM. Complementing its copper capabilities, the tool is also designed to crimp aluminum lugs and splices, covering a range from #10 AWG to 350 MCM. Furthermore, the TBM60RS is adept at handling H-taps, with a specified crimping range of #6 AWG to 4/0 AWG. This extensive coverage ensures that the kit can address a broad spectrum of common electrical infrastructure requirements encountered in various installation and repair scenarios. The integrated manual ratcheting mechanism is a key feature, guaranteeing the completion of a full crimp cycle with each operation. This mechanism is crucial for ensuring that connections are not only made but are also consistently reliable and secure, minimizing the risk of future electrical issues. The kit is supplied with a durable carrying case, which serves a dual purpose: it provides essential protection for the crimp tool, safeguarding it from damage during transit and on-site use, and it also facilitates efficient organization, keeping the tool readily accessible and preventing loss of components. This thoughtful inclusion makes the TBM60RS kit a practical and efficient solution for professionals who demand precision and dependability in their electrical termination tasks. SKU: TBM60RS. Manufacturer: ABB - Installation Products.
  • Manual ratcheting crimp tool for copper and aluminum connectors and H-taps.
  • Crimps #8 AWG - 500 MCM copper lugs and splices.
  • Crimps #10 AWG - 350 MCM aluminum lugs and splices.
  • Handles #6 AWG - 4/0 AWG H-taps.
  • Includes carrying case for protection and organization.

Specifications

Application
For D thru M (Un-insulated terminals) / RD thru RM (Insulated terminals)
Handle Color
Black;Blue
Special Features
Short handles for tight working spaces
Type
Ratchet Crimping Tool
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
19.0500 L
Package Weight (Metric)
8.6410 kg
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How to Set Up and Calibrate the TBM60RS Ratchet Driven Crimper

This guide provides instructions for installing dies, preparing aluminum cable for crimping, and checking/adjusting the calibration of the TBM60RS ratchet driven crimper. It also includes troubleshooting for a locked tool.

Estimated time: 30m

Tools needed:

Safety goggles, 1/8 inch Allen key, Wire brush or emery cloth

Supplies needed:

Matching die set (13470), T&B joint compound, Aluminum cable, Connector

  1. Open the Crimper Tool

    Close the handles of the crimper and slide the directional lever to the 'Open' position. Open and close the handles once to prepare the tool for die installation or removal. Wear safety goggles during this process.

  2. Install or Change Crimping Dies

    Hold the tool with the die retaining spring facing you. Insert the upper die under the die retaining spring in the tool head, ensuring the desired crimping nest faces the movable jaw. Hold the lower die with the rib down and the locking pin notch to the right. Slip the rib of the lower die into the groove in the movable jaw and push until the locking pin snaps into the notch, properly seating the die.

  3. Prepare Aluminum Cable for Crimping

    Strip the insulation from the aluminum cable by whittling it like sharpening a pencil. Smear a thin layer of T&B joint compound on the exposed wire to seal the joint from corrosion. Work the compound down between the strands using a wire brush or emery cloth. Insert the prepared wire into the connector and compress.

  4. Check Tool Calibration

    Place the matching die set (13470) into the tool. Close the tool completely. Open the handles. Carefully count the clicks while closing the handles. Repeat this process until no more clicks are heard (approximately 2 cycles). A count of 8-18 clicks indicates proper tool calibration.

  5. Calibrate the Tool (if necessary)

    Open the tool. Remove the screw from the adjusting wrench using the provided 1/8 inch Allen key. The adjusting wrench is already placed on the adjusting nut. Turn the adjusting nut one flat (this is 1/8 to 1/4 turn) clockwise to add clicks or counterclockwise to decrease clicks. Relocate the wrench on the adjusting nut to align with the screw hole and replace the screw. Do not operate the tool without the wrench in place. Re-check the number of clicks as described in the calibration check section.

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