ABB - Installation Products MD775 - T&B Method Traction Motor Disconnect Lug for Diesel-Electric Locomotives, Cable Size 775/24, Bolt Hole 5/16 Inch on 7/8 Inch Centers, Die Code 76
ABB - Installation Products

MD775

UPC: 786210864426


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Overview

The ABB - Installation Products MD775 Traction Motor Disconnect Lug (SKU: MD775) is engineered for critical electrical connections in diesel-electric locomotive traction motor systems. This lug is designed to accommodate a cable size of 775/24, ensuring robust connectivity for high-current applications. It features a 5/16 inch bolt hole diameter on 7/8 inch centers, providing precise and secure mounting. The product is specified with Die Code 76, indicating compatibility with standard crimping tools for efficient installation and maintenance. Constructed for durability in demanding railway environments, this lug meets rigorous industrial standards. The catalog data indicates compatibility with copper wire only, with a temperature rating of 75°C. The terminal torque specification is M1018159, with a tolerance of +5% | -10%. The conductor size range for copper wire is from 3/0 AWG (85 mm²) minimum to 400 kcmil (240 mm²) maximum. This disconnect lug is a vital component for maintaining reliable electrical pathways in locomotive power systems, ensuring operational continuity and safety. ABB - Installation Products delivers dependable solutions for the railway sector, focusing on precise specifications and long-term performance.
  • Designed for diesel-electric locomotive traction motor systems
  • Accommodates cable size 775/24
  • Features 5/16 inch bolt hole on 7/8 inch centers for secure mounting
  • Die Code 76 ensures compatibility with standard crimping tools
  • Rated for 75°C copper wire applications

Specifications

Finish
Tin Plated
Material
Copper
Size
Cable Size 775/24, Bolt Hole 5/16 Inch on 7/8 Inch Centers
Type
Motor Disconnect Lug
Voltage Rating
600 V
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
0.060 L
Package Weight (Metric)
0.027 kg
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How to Install the MD775 Copper Traction Motor-Disconnect Lugs

This guide provides step-by-step instructions for installing and crimping the MD775 Copper Traction Motor-Disconnect Lugs for secure electrical connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Multimeter

Supplies needed:

Copper cable, Terminal connectors, Wire brush

  1. Prepare the cable

    Strip the insulation from the copper cable to the length specified in the installation table. Avoid nicking the cable strands to prevent breakage.

  2. Insert the cable into the connector

    Clean the cable end with a wire brush, then insert it into the terminal connector until it stops. Inspect through the peep hole to ensure the cable is fully inserted.

  3. Crimp the connector

    Using the appropriate die code, insert the connector into the crimping tool and compress it in the center of the barrel recess. Ensure you are not crimping on hot energized wires.

  4. Finish the connection

    After crimping, remove any sharp edges, flash, or burrs from the connector to ensure a safe and secure installation.

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