ABB - Installation Products L1601-PC-S1 - 35kv, Short Shank Well with Bail Tabs and Non-Replaceable Well Stud (2-3/4 inch Bushing Shank Length), side mount
ABB - Installation Products

L1601-PC-S1

UPC: 783786470488


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Overview

The ABB L1601-PC-S1 is a 35kV-rated bushing well engineered for in-oil and SF6 medium-voltage applications, including pad-mounted transformers, vault-type transformers, and switchgear. This side-mount unit features a 2-3/4 inch bushing shank length, optimized for installations where axial clearance is limited or cable routing requires a compact footprint. The non-replaceable well stud ensures long-term mechanical integrity and consistent electrical contact, eliminating maintenance concerns and reducing part count during installation. Designed for 200A systems, the L1601-PC-S1 accepts Elastimold non-loadbreak, loadbreak, and feed-thru bushing inserts, providing universal compatibility with industry-standard terminations. The epoxy construction delivers high dielectric strength, with a 35kV voltage rating supporting phase-to-ground operation up to 21.1kV and phase-to-phase up to 36.6kV. Key electrical ratings include 150kV BIL impulse withstand, 50kV AC one-minute withstand, and 103kV DC 15-minute withstand, ensuring reliable performance under transient conditions. The stainless steel flange resists corrosion and supports external clamping or welding to apparatus, while the conductive rubber shield at the mating surface provides a fully-shielded cable-to-apparatus connection. Integrated bail tabs enhance handling and installation safety, reducing the risk of damage to the bushing or surrounding components. This bushing well meets ANSI/IEEE Standard 386 dimensional criteria for proper fit of mating parts, ensuring compatibility with ABB’s L1601 series and other medium-voltage systems.
  • 35kV voltage rating for medium-voltage systems (21.1kV phase-to-ground, 36.6kV phase-to-phase)
  • 2-3/4 inch bushing shank length for side-mount installations in confined spaces
  • Non-replaceable well stud eliminates maintenance and ensures consistent electrical contact
  • Accepts Elastimold non-loadbreak, loadbreak, and feed-thru bushing inserts
  • Stainless steel flange for corrosion resistance and external clamping/welding

Specifications

Application
35
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Short Shank Well
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.3000 L
Package Weight (Metric)
0.5900 kg
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Frequently Asked Questions

What is the L1601PC-S1 bushing well used for?

It is designed for in-oil and SF6 applications in 200-Amp systems through 35kV, typically in transformers and switchgear.

What material is the L1601PC-S1 bushing well made from?

The bushing well has an epoxy structure with a stainless steel flange and a conductive EPDM shield.

What is the impulse withstand rating (BIL) of the bushing well?

The bushing well has a 150kV BIL (Basic Impulse Level) impulse withstand rating.

What are the key features of the L1601PC-S1?

Key features include a 35kV, 200 Amp rating, conductive EPDM shield, corrosion-resistant stainless steel flange, and an epoxy structure.

How do I order the removable stud version?

To order the removable stud well design, add the suffix "-R" to the style number, for example, L1601PC-S1-R.

What is the continuous current rating of the bushing well?

The L1601PC-S1 bushing well has a continuous current rating of 600 Amps.

What standards does the L1601PC-S1 meet?

The L1601PC-S1 bushing well meets ANSI/IEEE Standard 386, Latest Revision.

What is the maximum operating voltage for the L1601PC-S1?

The maximum phase-to-ground operating voltage is 21.1kV, and maximum phase-to-phase is 36.6kV.

Is there a removable stud version of this bushing well?

Yes, the bushing well is also available in a removable stud well design, indicated by the suffix "-R".

Does the L1601PC-S1 bushing well provide shielding?

Yes, a conductive rubber shield at the mating surface ensures a fully-shielded, cable-to-apparatus connection.

How to Weld and Install ELASTIMOLD Apparatus Bushings and Bushing Wells

This guide outlines the recommended procedures and critical requirements for welding and installing ELASTIMOLD apparatus bushings and bushing wells, emphasizing heat management and proper clearances.

Estimated time: 1h

Tools needed:

TIG welding equipment, MIG welding equipment, Copper heat sinks, Thermally conductive paste, Thermocouple detectors, Cleaning supplies

Supplies needed:

No. 308 bare stainless steel wire, Appropriate HV insulated caps or connectors (if needed)

  1. Prepare Apparatus and Work Area

    De-energize all apparatus before beginning work. Inspect all parts for damage, correct rating, and compatibility with mating components. Remove any protective shipping covers and replace them with appropriate HV insulated caps or connectors before submerging or energizing the circuit. Clean all surfaces of the tank, bushing, and bushing well thoroughly to remove paint, grease, or other contaminants that could extend welding time. Gather all required tools and maintain cleanliness throughout the procedure.

  2. Set Up Heat Sinks for Welding

    Install copper heat sinks to minimize heat flow to the epoxy. Apply thermally conductive paste at the contact face of the heat sinks with the flange and cover. Ensure the bottom heat sink has a larger diameter than the top to absorb heat effectively. Provide adequate venting for the heat sinks. Do not thread heat sinks to the bushing or bushing well stud to prevent integrity issues due to expansion.

  3. Perform Welding with Controlled Heat

    Utilize either Inert-gas, tungsten-arc welding (TIG) or Short-arc welding (MIG) processes with No. 308 bare stainless steel wire. Keep the heat to a minimum; ensure the visible heat line does not exceed 1/8” from the weld or 3/16” from the O.D. of the flange. Minimize air currents in the welding area to prevent disturbance of the gas atmosphere. Monitor temperatures at critical points using thermocouple detectors, ensuring they do not exceed 225°F. If using non-water-cooled heat sinks, remove them promptly after welding and air cool the bushing.

  4. Observe Installation Clearances and Post-Welding Handling

    Maintain a clearance of 3/16” ± 1/16” between the epoxy shank and the mounting hole. Ensure the enclosure cover thickness does not exceed 1/4”. Verify the oil level covering the immersed stud connection is greater than 2 inches. Minimize forces applied to the heated stud and flange during handling before and after welding. Do not apply torque to the epoxy when making any bus bar connection. If thermal baking is required for equipment finishes, ensure the bake sequence does not exceed 130°F or 8 hours, and do not mechanically load bushing metallic contacts during this process.

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